Maintenance, Service and Repair
Maintenance
Page 2
MAINTENANCE GUIDELINES
•
Avoid fire hazards and have fire protection equipment present in the work area. Conduct vehicle
performance checks in an authorized area where safe clearance exists.
•
Before starting the vehicle, follow the recommended safety procedures in Section 2, “Safety
Rules and Operational Information.”
•
Ventilate the work area properly.
•
Regularly inspect and maintain in a safe working condition, brakes, steering mechanisms, speed
and directional control mechanisms, warning devices, lights, governors, guards, and safety
devices.
•
Inspect and maintain battery limit switches, protective devices, electrical conductors, and
connections in conformance with Taylor-Dunn’s
®
recommended procedures.
•
Keep the vehicle in clean condition to minimize fire hazards and facilitate detection of loose or
defective parts.
•
Do not use an open flame to check level or leakage of battery electrolyte.
• Do not use open pans of fuel or flammable fluids for cleaning parts.
•
Only properly trained and authorized technicians should perform maintenance or repairs to this
vehicle.
Periodic maintenance and service must be performed on this vehicle. Failure to
complete these scheduled maintenance and service procedures can result in
severe bodily injury and/or property damage. It is the owner and/or operators
responsibility to insure that proper service and maintenance is performed on
the vehicle, described in this manual.
Before start-
ing any re-
pairs:
1. Make sure the key-switch is in the “OFF” position, then remove the key.
2. Place the forward-reverse switch in the center “OFF” position.
3. Set the park brake.
4. Place blocks under the front wheels to prevent vehicle movement.
5. Disconnect the main positive and negative cables at the batteries.
Read and follow all of the guidelines listed below. Failure to follow these
guidelines may result in severe bodily injury and/or property damage.
Summary of Contents for B 2-48
Page 2: ......
Page 70: ...Maintenance Service and Repair Steering Page 22 Exploded View of Steering Gear ...
Page 88: ...TAYLOR DUNN ...
Page 114: ...TAYLOR DUNN ...
Page 120: ...TAYLOR DUNN ...
Page 132: ...TAYLOR DUNN ...
Page 134: ...TAYLOR DUNN ...
Page 164: ...Illustrated Parts Parts Page 2 Front Axle ...
Page 166: ...Illustrated Parts Parts Page 4 Steering Knuckle ...
Page 168: ...Illustrated Parts Parts Page 6 Steering Linkage ...
Page 174: ...Illustrated Parts Parts Page 12 Rear Suspension View from rear ...
Page 176: ...Illustrated Parts Parts Page 14 Transmission Gear Case ...
Page 180: ...Illustrated Parts Parts Page 18 Rear Brakes Front Brakes ...
Page 182: ...Illustrated Parts Parts Page 20 Brake Lines Master Cylinder ...
Page 184: ...Illustrated Parts Parts Page 22 Motor ...
Page 186: ...Illustrated Parts Parts Page 24 Motor Mount Apply 94 421 34 grease to inside of motor coupler ...
Page 188: ...Illustrated Parts Parts Page 26 Wheels and Tires Ref wheel hub 1 2 5 assembly 4 3 6 7 8 9 10 ...
Page 196: ...Illustrated Parts Parts Page 34 Lighting Stobe Light 4 1 2 3 5 6 7 ...
Page 206: ...Illustrated Parts Parts Page 44 Seat Cushions and Deck ...
Page 208: ...Illustrated Parts Parts Page 46 Mirrors 92 202 00 Assembly Miscellaneous Frame Components ...
Page 210: ...Illustrated Parts Parts Page 48 Decals ...
Page 212: ...Illustrated Parts Parts Page 50 Cab Options Steel Cab Fiberglass cab ...
Page 218: ...Illustrated Parts Parts Page 56 Hydraulic Dump Body Option ...
Page 220: ...Illustrated Parts Parts Page 58 Rear Cargo Box 1 2 3 4 5 6 5 Top Covers ...
Page 222: ...Illustrated Parts Parts Page 60 Hitches ...
Page 224: ...TAYLOR DUNN ...