Tatu Marchesan STP2 Instruction Manual Download

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Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

STP²

Adjustments and operations

Fertilizer distribution

Sprockets

Grams on 50

linear meters

for each row

unit

Granulated commercial fertilizer distribution table - STP²

Scheme 1

Scheme 2

Amount of kg/hectare for the dif

ferent spacings between row units (mm)

Seeds

Drive/Driven

Fertilizer

Drive/Driven

450

500

550

600

650

700

750

800

850

900

14 x 16

14 x 30

412

183

165

150

137

127

103

14 x 16

16 x 30

471

209

188

171

157

145

135

126

111

105

14 x 16

18 x 30

530

236

212

193

177

163

151

141

133

125

14 x 16

14 x 22

562

250

225

204

187

173

161

150

141

132

125

14 x 16

16 x 22

642

285

257

233

214

198

183

171

161

151

143

14 x 16

22 x 30

648

288

259

236

216

199

185

173

162

152

144

14 x 16

14 x 18

687

305

275

250

229

211

196

183

172

162

153

14 x 16

18 x 22

723

321

289

263

241

222

207

193

181

170

161

14 x 16

773

344

309

281

258

238

221

206

193

182

172

14 x 16

16 x 18

785

349

314

285

262

242

224

209

196

185

174

14 x 16

18 x 18

883

392

353

321

294

272

252

235

221

208

196

14 x 16

16 x 14

1010

449

404

367

337

311

289

269

253

238

224

14 x 16

22 x 18

1080

480

432

393

360

332

309

288

270

254

240

14 x 16

18 x 14

1136

505

454

413

379

350

325

303

284

267

252

14 x 16

30 x 22

1205

536

482

138

402

371

344

321

301

284

268

14 x 16

22 x 16

1215

540

486

442

405

374

347

324

304

286

270

14 x 16

22 x 14

1388

617

555

505

463

427

397

370

347

327

308

14 x 16

30 x 18

1472

654

589

535

491

453

421

393

368

346

327

14 x 16

30 x 16

1656

736

662

602

552

510

473

442

414

390

368

14 x 16

30 x 14

1893

841

757

688

631

582

541

505

473

445

421

16 x 18

14 x 30

412

186

168

152

140

129

120

105

16 x 18

16 x 30

471

213

192

174

160

147

137

128

120

106

16 x 18

18 x 30

530

239

215

196

179

166

154

143

135

127

120

16 x 18

14 x 22

562

254

228

208

190

176

163

152

143

134

127

16 x 18

16 x 22

642

290

261

237

218

201

187

174

163

154

145

16 x 18

22 x 30

648

292

263

239

219

202

188

175

165

155

146

16 x 18

14 x 18

687

310

279

254

233

215

199

186

175

164

155

16 x 18

18 x 22

723

326

294

267

245

226

210

196

184

173

163

16 x 18

14 x 16

773

349

314

285

262

242

224

209

196

185

174

16 x 18

785

355

319

290

266

246

228

213

200

188

177

16 x 18

18 x 18

883

399

359

326

299

276

256

239

224

211

199

16 x 18

16 x 14

1010

456

410

373

342

316

293

274

257

241

228

16 x 18

22 x 18

1080

488

439

399

366

338

313

293

274

258

244

16 x 18

18 x 14

1136

513

462

420

385

355

330

308

289

272

256

16 x 18

30 x 22

1205

544

490

445

408

377

350

326

306

288

272

16 x 18

22 x 16

1215

548

494

449

411

380

353

329

309

290

274

16 x 18

22 x 14

1388

627

564

513

470

434

403

376

353

332

313

16 x 18

30 x 18

1472

665

598

544

499

460

427

399

374

352

332

16 x 18

30 x 16

1656

748

673

612

561

518

481

449

421

396

374

16 x 18

30 x 14

1893

855

769

699

641

592

549

513

481

452

427

Summary of Contents for STP2

Page 1: ...INSTRUCTIONS MANUAL STP ...

Page 2: ...Dealer Owner Firm Farm City State No of the Certificate of Guarantee Serial No Date Invoice No Product Notes IDENTIFICATION ...

Page 3: ...osing hoppers allowing the plantation of grains with several sizes The fertilizer metering system uses individual coil pitch augers and the amounts are obtained through the sprocket combinations thus offering uniformity on every outlet tubes This instructions manual contains the necessary information for the best performance of this planter The operator must carefully read the entire manual before...

Page 4: ...culation of the amount of seeds meter for the seed plates 24 Fertilizer distribution 25 to 32 Important Practical test of seed and fertilizer distribution 33 Auxiliary calculation for fertilizer distribution 34 Opening the furrows for fertilizer and seeds 35 Fertilizer depth and position over the soil 35 Row units pressure and gauge wheels adjustment 36 Depth and coverage of the seeds 36 Row marke...

Page 5: ...on precautions and maintenance of the equipment The instructions in this manual indicates how to get the best performance and allow the operator to get maximum income increasing the equipment lifetime This manual should be read by operators and maintenance staff Only people who own a full knowledge of the tractor and equipment must operate them Marchesan is not responsible for any damage caused by...

Page 6: ...observed Read and understand the information before making any adjustment or maintenance Be careful with the environment The STP is simple to operate requiring however the basic and essential cautions to its handling Always keep in mind that safety requires constant attention observation and prudence during the transportation maintenance and storage Have extreme caution when operating with the pow...

Page 7: ...r clothes Keep access and work places clean or free from oil and grease Risk of accidents Never transport the equipment on highways or paved roads during the night Avoid that the tractor wheels touch the drawbar in sharp turns The presence of any other people on the tractor or equipment is stricly forbidden Have extreme caution when driving under electrical power lines Any contact may result in se...

Page 8: ...moving parts Never operate the equipment without its protective devices Wear protection gloves to work near the disc blades Be careful while hitching the equipment to the tractor When lifting or lowering the planter check if there are no people or animals close or under the equipment Never attempt to change the adjustments clean or lubricate the equipment while it is moving In case of emergency kn...

Page 9: ...with a hoist use the appropriate points to lift Underpin the equipment wheels appropriately Use chock blocks and safety chains to secure the equipment to the truck or trailer during the transport After 8 to 10 km transporting please inspect the load condition Repeat this procedure every 80 to 100 km Give more attention when transporing the equipment on rough roads slopes and other adverse conditio...

Page 10: ...ide decals upon request and indication of their respective serial number Safety decals Model Serial number STP 05 03 06 0847 Decal set ATENÇÃO ATTENTION ATENCIÓN 05 03 03 1428 Leia o manual antes de iniciar o uso do equipamento Read the manual before attempting to work with the equipment Lea el manual antes de iniciar el uso del equipo LUBRIFICAR E REAPERTAR DIARIAMENTE LUBRICAR Y REAPRETAR DIARIA...

Page 11: ...05 06 04 05 06 Maximum spacing mm 1350 700 1100 800 600 900 700 550 1050 800 600 Minimum spacing mm 470 Fertilizer capacity 50 Kg each hopper Seed capacity 34 liters each hopper Weight Kg 416 568 594 754 904 763 881 998 772 922 1080 Fertilizer depth 0 100 mm Seed depth 0 70 mm Tractor required cv 50 55 60 65 70 75 75 80 85 80 85 90 Hitch type II ...

Page 12: ... A STP 01 Frame 06 Seed hoppers 02 Iron supporting wheels 07 Double discs Fertilizer Seeds 03 Row marker discs 08 Covering discs 04 Parallelogram 09 Iron gauge wheels 05 Fertilizer hoppers Check the Optional pages Components 08 05 02 06 09 04 01 07 03 03 ...

Page 13: ...lementos e Máquinas Agrícolas TATU S A STP Row unit versions Version with supporting gauge wheels Supporting wheel made of iron or rubber Gauge wheel made of iron or rubber Double disc or furrower shank for fertilizer ...

Page 14: ... according to the instructions below Choose a clean place and check the parts using the list that comes inside the package Place the hitches A of the lower hydraulic arms of the tractor to the frame B using bolts C spring washers and nuts without totally tightening them Couple the frame B to the three point hitch of the tractor leaving it suspended for approximately 350 mm C B A 350 mm Soil ...

Page 15: ...sing the supports E bolts spring washers and nuts For frames with 3200 or 3600mm the supporting wheels are independent thus they can be assembled either on the end of the frame as well as between the row units depending on the number of row units and spacing that is being used D D B B E E For frames with 1800 or 2800 mm For frames with 3200 or 3600 mm ...

Page 16: ... G bolts spring washers and nuts Fasten the fertilizer H and seed I hoppers to their respective supports with bolts flat washers spring washers and nuts For fastening the fertilizer hoppers note the placement of the inner support plates J as shown below Check the correct placement of even odd row units on page 16 NOTE F A I H G J G G ...

Page 17: ...e arms K are assembled on the support and locked using bolts L Couple the marker lever M to the frame using a bolt N flat washer spring spring guide and nuts Lastly fasten the rope O to the marker supports using clamps Rope dimensions Ø 3 8 x 4700 mm for the frame with 1800 mm two Ø 3 8 x 5700 mm for the frame with 2800 mm two Ø 3 8 x 6100 mm for the frame with 3200 mm two Ø 3 8 x 6500 mm for the ...

Page 18: ...mber of row units Set the frame center and measure half of a spacing to the right and half to the left placing on these points the first two row units from these rows set the other ones with one spacing to each side Odd number of row units Place one row unit in the frame center and set the other ones with the desired spacing ...

Page 19: ...n the planter drawbar with the tractor third point Totally lift the planter Check if the distances between the lower arms and tires are equal on both sides as in A being both of them leveled as in B Level the equipment through the upper arm third point It is recommended to use counterweights on the front part of the tractor Adjust the front and rear gauges to have the same opening tires center B A...

Page 20: ...ads to the hydraulic lift system during the transportation Do not pull the planter if it has a load excess Keep a constant speed during the whole job ATTENTION NOTE Before starting the plantation make a general inspection on the equipment Retighten all bolts and nuts and check the condition of all pins and cotter pins avoiding future damages Repeat this operation after the first day of work Also c...

Page 21: ...e following table shows the number of corn seeds that must drop in 10 meters on every row unit considering different spacings and different amount of seeds per hectare Number of seeds hectare Spacings 75 cm 80 cm 85 cm 90 cm 95 cm 45 000 34 36 38 40 43 50 000 38 40 42 45 47 55 000 41 44 47 49 52 60 000 45 48 51 54 57 65 000 49 52 55 58 62 70 000 53 56 59 63 66 The graphite powder must be mixed to ...

Page 22: ...r of row units ATTENTION Optional seed plates list on page 40 Seed plate Amount of holes Hole diameter Thickness Serial number Corn 28 holes Ø 9 mm 4 5 mm 05 03 03 2127 Bean soybean 40 slots 9 x 14 mm 5 5 mm 05 02 02 0407 Seed plate seat 3 mm 05 01 01 3355 Seed plates of 4 5 mm 5 5 mm or 8 5 mm Without false ring 3 mm false ring Check the options for several crops and grain sizes on page 40 The av...

Page 23: ...rate per linear meter through the sprocket combinations of the Drive shaft A and Driven shaft B Scheme 01 IMPORTANT Drive shaft A Driven shaft B Scheme 01 Seed The following pages show the different amount of seeds distributed to many crops according to the sprocket combinations Note that the table for the corn seed plates considers 10 ten linear meters The correct seed plate matching to the used ...

Page 24: ...x 18 16 18 x 18 18 18 x 16 21 16 x 14 21 22 x 18 22 18 x 14 24 22 x 16 25 22 x 14 29 STP Drive Driven Number of seeds per linear meter 14 x 22 18 16 x 22 20 14 x 18 22 18 x 22 23 14 x 16 24 16 x 18 25 18 x 18 28 18 x 16 31 16 x 14 32 22 x 18 34 18 x 14 36 22 x 16 38 22 x 14 44 Use a false ring with a thickness of 3 mm Use a false ring with a thickness of 3 mm SOYBEAN Standard seed plate For planti...

Page 25: ...onsidered Variation of the number of seeds per meter according to the used sprockets SORGHUM Optional seed plate For planting sorghum Bore the 5 5 mm blind seed plate to make 40 holes that allows 2 two seeds passing in each hole Variation of the number of seeds per meter according to the used sprockets NOTE NOTE NOTE STP Drive Driven Number of seeds per linear meter 14 x 22 10 16 x 22 12 14 x 18 1...

Page 26: ...d by making the calculation below which has a factor for every sprocket combination scheme 01 These factors represent the amount that the seed plate turns at every linear meter How to calculate Factor x Number of holes on the plate x Number of seeds on each hole x slippage index or 10 which is expressed by 0 90 Example 14 x 16 combination and a seed plate with 90 holes 1 one seed for each hole Cal...

Page 27: ...sed combinations to apply different amounts of fertilizer having spacings that goes from 450 to 900 mm Note that the fertilizer table is divided on 07 pages and considers the previously established combinations Thus when using a combination of 14 x 22 or 16 x 22 consult page 26 14 x 18 or 18 x 22 consult page 27 14 x 16 or 16 x 18 consult page 28 18 x 18 or 18 x 16 consult page 29 16 x 14 or 22 x ...

Page 28: ...16 883 392 350 321 294 272 252 235 221 208 196 14 x 22 22 x 14 1010 449 404 367 337 311 289 269 253 238 224 14 x 22 30 x 18 1071 476 428 389 357 330 306 286 268 252 238 14 x 22 30 x 16 1205 536 482 438 402 371 344 321 301 284 268 14 x 22 30 x 14 1377 612 551 501 459 424 393 367 344 324 306 16 x 22 14 x 30 343 152 137 125 114 106 98 91 86 81 76 16 x 22 16 x 30 392 174 157 143 131 121 112 105 98 92 ...

Page 29: ... x 16 1080 480 432 393 360 332 309 288 270 254 240 14 x 18 22 x 14 1234 548 494 449 411 380 353 329 309 290 274 14 x 18 30 x 18 1309 582 524 476 436 403 374 349 327 308 291 14 x 18 30 x 16 1472 654 589 535 491 453 421 393 368 346 327 14 x 18 30 x 14 1683 748 673 612 561 518 481 449 421 396 374 18 x 22 14 x 30 385 171 154 140 128 118 110 103 96 91 86 18 x 22 16 x 30 441 196 176 160 147 136 126 118 ...

Page 30: ...2 x 16 1215 540 486 442 405 374 347 324 304 286 270 14 x 16 22 x 14 1388 617 555 505 463 427 397 370 347 327 308 14 x 16 30 x 18 1472 654 589 535 491 453 421 393 368 346 327 14 x 16 30 x 16 1656 736 662 602 552 510 473 442 414 390 368 14 x 16 30 x 14 1893 841 757 688 631 582 541 505 473 445 421 16 x 18 14 x 30 412 186 168 152 140 129 120 112 105 99 93 16 x 18 16 x 30 471 213 192 174 160 147 137 12...

Page 31: ... x 16 1388 617 555 505 463 427 397 370 347 327 308 18 x 18 22 x 14 1587 705 635 577 529 488 453 423 397 373 353 18 x 18 30 x 18 1683 748 673 612 561 518 481 449 421 396 374 18 x 18 30 x 16 1893 841 757 688 631 582 541 505 473 445 421 18 x 18 30 x 14 2163 961 865 787 721 666 618 577 541 509 481 18 x 16 14 x 30 530 236 212 193 177 163 151 141 133 125 118 18 x 16 16 x 30 606 269 242 220 202 186 173 1...

Page 32: ...x 16 1587 705 635 577 529 488 453 423 397 373 353 16 x 14 22 x 14 1813 806 725 659 604 558 518 483 453 427 403 16 x 14 30 x 18 1923 855 769 699 641 592 549 513 481 452 427 16 x 14 30 x 16 2163 961 865 787 721 666 618 577 541 509 481 16 x 14 30 x 14 2473 1099 989 899 824 761 707 659 618 582 550 22 X 18 14 x 30 576 256 230 209 192 177 165 154 144 136 128 22 X 18 16 x 30 658 292 263 239 219 202 188 1...

Page 33: ... 1875 833 750 682 625 577 536 500 469 441 417 18 x 14 22 x 14 2040 907 816 742 680 628 583 544 510 480 453 18 x 14 30 x 18 2163 961 865 787 721 666 618 577 541 509 481 18 x 14 30 x 16 2434 1082 974 885 811 749 695 649 609 573 541 18 x 14 30 x 14 2782 1236 1113 1012 927 856 795 742 696 655 618 22 x 16 14 x 30 648 288 259 236 216 199 185 173 162 152 144 22 x 16 16 x 30 740 329 296 269 247 228 211 19...

Page 34: ... 332 310 291 274 258 22 x 14 14 x 18 1234 548 494 449 411 380 353 329 309 290 274 22 x 14 18 x 22 1298 577 519 472 433 399 371 346 325 305 288 22 x 14 14 x 16 1388 617 555 505 463 427 397 370 347 327 308 22 x 14 16 x 18 1410 627 564 513 470 434 403 376 353 332 313 22 x 14 18 x 18 1587 705 635 577 529 488 453 423 397 373 353 22 x 14 16 x 14 1813 806 725 659 604 558 518 483 453 427 403 22 x 14 22 x ...

Page 35: ...dispensers use cotton waste to hinder the exits Drive the tractor in the delimited space using the same speed that will be used in the whole plantation Recommended speeds 5 to 6 km h for corn and sunflower plantation 6 km h for bean sorghum acid delinted cotton plantation 7 km h for soybean plantation Weigh the fertilizer contained in the bags and compare it to the tables on the previous pages Gra...

Page 36: ...lements A Area to be fertilized m B Spacing between rows of the crop m C Amount of fertilizer to be distributed in the area kg D Distance to travel for the distribution test m X How many grams should be dropped in D Formula Example A 10 000 m B 0 90 m C 250 kg D 50 m X X 1 125 kg or X 1 125 grams on 50 meters for each row unit Adjust the equipment to distribute the found amount or the best approxi...

Page 37: ...for a greater spring C pressure The fertilizer position related to the seeds on the same row or below or on the lateral and below must be adjusted by loosening the bolt D and displacing the double disc to the desired position The fertilizer position r e l a t e d t o t h e seeds must be well observed so it will not compromise the crop NOTE Fertilizer depth and position over the soil A A C D B B Th...

Page 38: ...ed depending on the local conditions This adjustment induce the plants emergence so it must be properly controlled Greater or lesser pressure on the row units increase or decrease the slippage index of the gauge wheels Depth and coverage of the seeds The seeds depth is adjusted by the rod C when changing the cotter pin D position This adjustment determines the working depth of the double discs E T...

Page 39: ...e first seed row row in the planter extremity Sum up the found measure with the spacing between rows E measure considering the spacing that is being used in the equipment The result is the distance F that should exist between the row marker disc and the center of the first seed row row in the planter extremity Example D Tractor trace center to the center of the first seed row 600 mm E Spacing betw...

Page 40: ... e Máquinas Agrícolas TATU S A STP Adjustments and operations WARNING D A E BEFORE STARTING TO RAISE OR MOVE THE PLANTER CHECK FOR PEOPLE OR ANIMALS NEAR OR UNDER THE PLANTER ESPECIALLY IN THE ROW MARKER ACTION AREA D E F A A ...

Page 41: ...tering system Keep the equipment leveled Periodically check the established adjustments in the beginning of the plantation Always remember to adjust the seeds first and then the fertilizer Give special attention to the fertilizer position related to the seed Carefully check the seed depth and the compaction pressure It is important to maintain a constant speed in the whole plantation Use the row m...

Page 42: ...bean 94 holes Ø 8 mm 5 5 mm 05 03 03 1933 Soybean 34 slots 10 x 16 mm 8 5 mm 05 02 02 0328 Bean 34 slots 10 x 16 5 mm 5 5 mm 05 02 02 0333 Bean 38 slots 9 x 19 5 mm 5 5 mm 05 02 02 0408 Bean Delinted cotton 40 slots 7 x 12 mm 4 5 mm 05 02 02 0419 Bean Delinted cotton 64 slots 7 x 12 mm 4 5 mm 05 02 02 0585 Sorghum 40 holes Ø 6 mm 5 5 mm 05 03 03 2007 Rice 40 slots 7 x 17 mm 5 5 mm 05 02 02 0346 Su...

Page 43: ...C which is coupled to the frame The furrower has a device to retrieve the shank through the bolt D so it is easier to pass over obstacles such as stones roots and others The depth adjustment of the furrower is done through the bolt E which allows the set to go up or down NOTE Place the shank back on its original position manually Special pulley for sorghum For planting sorghum where the holes on t...

Page 44: ...ty The dosing plates A and B also goes with the set to allow a distribution of a greater or smaller amount of seeds Dosing plate A Greater amount Dosing plate B Smaller amount A B Efficient metering system moved by sprockets that turns the teethed disc in order to distribute the seeds Fasten this set A by replacing the normal metering and also the seed tube as shown in the illustration The seed do...

Page 45: ... bolt D spring washers and nuts that can be found on the frame structure Fasten the drawbar supplement E using the fixation elements bolt F spring washer and nut Assemble the fastener support of the rod G along with the arm fastener of the disc blade H using a bolt spring washer and nut in a way that the frame B stay coupled between both of them NOTE The fixation elements hitch guide fastener C bo...

Page 46: ...ty with relation to its efficiency and purity avoiding the use of products contaminated by water earth and others Use medium consistency grease Remove the remainder old grease around the articulations Clean up all the grease fittings with a cloth before introducing the lubricant and replace the defective ones Introduce an enough amount of new grease Lubricate every 10 working hours Special attenti...

Page 47: ... TATU original parts only NOTE For the correct maintenance of the fertilizer metering system or to make any type of repair on its inner part proceed as follows Loosen up the bolts that fasten the polyethylene hoppers and remove them Remove the cotter pin A leaving the squared shaft B totally free disassemble it completely and replace any part if necessary Fertilizer metering system maintenance B A...

Page 48: ...ent with oil until the next planting season Remove the fertilizer hoses and wash them immediately just with water and neutral soap Wash the whole equipment especially the fertilizer hoppers using only water Verify all the moving parts of the planter for wearing occurence If necessary replace some parts and leave the planter ready for the next planting season Repair the damaged paintwork Spray the ...

Page 49: ... Zip Code 15994 900 Matão SP Brazil Telephone 55 16 3382 8282 Fax 55 16 3382 3316 Sales 55 16 3382 1009 Parts 55 16 3382 8297 Export 55 16 3382 1003 e mail tatu marchesan com br www marchesan com br MARCHESAN S A reserves the right at any time to make improvements in the design material or specifications of machinery equipment or parts without thereby becoming liable to make similar changes in mac...

Page 50: ...48 Marchesan Implementos e Máquinas Agrícolas TATU S A STP Notes ...

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