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7.3 Service schedule
Service Recommendations
SR.
NO.
OPERATION
FREQUENCY
IN KM
DAIL
Y
Every 1,000 km
9,000-9,500 km
18,000-18,500 km
27,000-27,500 km
36,000-36,500 km
45,000-45,500 km
54,000-54,500 km
63,000-63,500 km
72,000-72,500 km
20.
Remove strainer in fuel tank, clean and refit. Bleed the system.
36000
●
●
21.
Remove engine breather cap, clean in kerosene. Blow air from outlet pipe. Replace gasket,
9000
●
●
●
●
●
●
● ●
if necessary. Check and replace rubber hose, if necessary.
22.
Remove injection nozzles. Test pressure and spray characteristics on nozzle testing equipment.
36000
●
●
Do not disassemble nozzle, if found correct.
23.
Drain cooling system - reverse flush. Refill system with fresh coolant. Add recommended quantity
320000 kms or 2 years whichever is earlier.
of anti freeze agent in specified ratio.
24.
Replace radiator rubber hoses.
72000
●
25.
Remove and clean exhaust outlet elbow, exhaust butterfly valve, shaft and refit. (Do not lubricate).
72000
●
26.
Check engine for trouble-free operation (colour of exhaust gases and nozzle operation).
18000
●
●
●
●
27.
Check end play of turbo charger shaft & radial clearance between turbine wheel & housing (Euro II).
72000
●
C L U T C H
1.
Check level of clutch fluid in plastic containers.
9,000
O
●
●
●
●
●
●
● ●
Top up if necessary.
2.
Check clutch pedal free play and adjust if necessary. (For highway operation vehicles, this check to
9,000
O
●
●
●
●
●
●
● ●
be done more often).
3.
Remove grease cup for lubricating clutch release bearing. Replace 3/4 full with grease and tighten
9,000
●
●
●
●
●
●
● ●
by a few turns.
4.
Lubricate with oil can-clutch pedal pivot pins.
9,000
O
●
●
●
●
●
●
● ●
5.
Tighten if necessary. Mounting of clutch master cylinder and slave cylinder.
9,000
●
●
●
●
●
●
● ●
