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7.3 Service schedule
Service Recommendations
BRAKES - 'S' CAM FULL AIR BRAKES
1.
Check brakes.
DAILY
D
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2.
Check air dryer functioning by ensuring that no oil droplets or condensed water is thrown from
Weekly /
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exhaust port of the air dryer. If there is condensed water/oil in the exhaust, replace the air
2,000 km
dryer - desiccant cartridge and filter.
3.
Grease with grease gun : Slack adjusters & cam shaft bushes.
Weekly /
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2,000 km
4.
Lubricate with oil can : Brake chamber fork and pin, linkages
Weekly /
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of foot brake, ball joints of exhaust brake linkages.
2,000 km
5.
Check brake system for leaks and rectify if necessary.
Weekly /
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2,000 km
6.
Check brake lining wear, clearance with drum and travel of brake chamber’s push rod.
9,000
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Adjust service brakes if necessary. ( for long route application)
7.
Check brake lining wear, clearance with drum and travel of brake chamber’s push rod.
4,500
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Adjust service brakes if necessary. (for city/hilly/cross country applications)
8.
Check for proper functioning of engine exhaust brake and slackness in linkages.
9,000
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9.
Check brake torque plate mounting bolts and tighten if necessary.
9,000
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(
also at every
lining change)
10.
Check hoses / nylon pipes for damages and replace if necessary.
18,000
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11.
Check condition of gaiter in different brake valves, exhaust flap in dual brake valve, nylon breather
18,000
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tube and clips of spring brake actuator
OPERATION
FREQUENCY
IN KM
DAIL
Y
Every 1,000 km
9,000-9,500 km
18,000-18,500 km
27,000-27,500 km
36,000-36,500 km
45,000-45,500 km
54,000-54,500 km
63,000-63,500 km
72,000-72,500 km
SR.
NO.
