TallyGenicom 6300 Series Maintenance Manual Download

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Chapter 4.

Removing and Replacing Components

Remove four (4) Phillips-head screws from the motor mount at the right-end of the

print mechanism.

Remove Screws

Remove motor from print mechanism.

Summary of Contents for 6300 Series

Page 1: ......

Page 3: ...3 3 4 Supported Form Sizes 6 1 3 3 5 Horizontal Vernier 6 1 3 3 6 Forms Stacking 7 1 3 4 Platen 7 1 3 5 Sensors 7 1 3 5 1 Paper Out 7 1 3 5 2 Paper Motion 8 1 3 5 3 Shuttle 8 1 3 5 4 Temperature 8 1 3...

Page 4: ...ns 15 1 10 3 Environment 15 1 10 3 1 Operating 15 1 10 3 2 Non operating as packaged by TallyGenicom 15 1 10 4 Acoustics 15 1 10 5 Site Power and Space Requirements 16 1 10 5 1 Main Power 16 1 10 5 2...

Page 5: ...TROUBLESHOOTING 35 3 1 FAULTS 35 3 2 FAULT CORRECTION PROCEDURE 35 3 3 CONTROL PANEL MESSAGES 36 3 4 TROUBLESHOOTING GUIDES 41 3 4 1 Printer Does Not Power Up When Switched On 41 3 4 2 Printer Powers...

Page 6: ...LING THE PLATEN MOTOR AND SENSOR PCA 68 5 FIRMWARE DOWNLOAD INSTRUCTIONS 69 5 1 FLASH DOWNLOAD VIA PARALLEL PORT 69 5 2 FLASH DOWNLOAD INTO A PRINTER VIA ETHERNET 70 6 PRINT GAP CONTROL 71 6 1 CONTROL...

Page 7: ...ced cost through the introduction of new hammerbank and print mechanism assemblies Improved mechanical design o A resonant shuttle system that is simpler quieter and consumes less power o A direct dri...

Page 8: ...360 327 277 240 189 189 144 16 7 327 277 240 189 189 144 17 1 600 514 450 360 327 277 240 189 189 144 20 327 277 240 189 189 144 6312 CPI Draft CDF DP CDF Draft Enhanced DP Enhanced Courier Gothic OCR...

Page 9: ...of three benchmark tests the standard Automotive Industry Action Group AIAG label the POSTNET label and ECMA 132 tests The AIAG label benchmark consists of bar codes and block characters inside a box...

Page 10: ...Spreadsheet Performance 17 CPI NLQ 342 664 7 Graphics Performance 573 806 1 2 4 Paper Advance The default paper slew speed is 25 IPS inches per second If the Fast Slew control panel option is set to...

Page 11: ...eric text and graphic shapes are placed on paper by striking the hammers against inked ribbon to make small dots on the paper As the hammers are shuttled horizontally across the paper dots are placed...

Page 12: ...sions in inches In addition to various form sizes the printer also supports various form weights These are usually described as single part up to six part forms original plus five carbons The supporte...

Page 13: ...be stored with the form length width and platen gap information included Thus on any given form if the configuration is called up the platen gap will automatically be set to the right value When not p...

Page 14: ...a coil temperature is detected to be within a thermal alert range the rate of printing is slowed by forcing additional shuttle cycles to occur for each row of print When all hammer coil temperatures...

Page 15: ...ters and FET coil drive transistors Cold drive energy damping diodes EEPROM M24C64 1 4 1 Control Processor 20 Mhz clock High speed outputs for driving the paper motor solenoid and hammer firing High s...

Page 16: ...ibbon 2 for ribbon ink pump 6312 2 for paper 2 for platen gap FET drive for solenoid shuttle 1 4 4 EEPROM Stores engine calibration and printer configuration settings 1 4 5 Serial and Parallel Interfa...

Page 17: ...one for communication with the Control Processor and one for the external serial interface Internal single data rate SDRAM controller 1 4 6 2 Xilinx XC95144 Logic for IEEE 1284 Parallel interface Logi...

Page 18: ...re inking with attendant improvements in print quality and reliability The 6312 may use the 60 or 250 million character pump re inking ribbon cartridges The 40 million non re inking ribbon may also b...

Page 19: ...nternally fused to protect against short circuit and overload 1 8 Maintainability 1 8 1 MTTR Mean Time to Repair MTTR is predicted to be less than 20 minutes when repaired by a properly trained techni...

Page 20: ...EN 60950 1992 including Amd 1 2 3 and 4 safety requirements 1 9 5 Acoustic These printers have been tested according to the procedure defined by ISO 7779 1999 E and ISO 9296 1988 E The acoustic noise...

Page 21: ...al Shock 16 C 29 F per minute 1 10 3 2 Non operating as packaged by TallyGenicom 6306 6312 Temperature 40 C to 66 C 40 F to 151 F Humidity 5 to 95 non condensing Altitude To 10 000 ft Thermal Shock 16...

Page 22: ...voltage and frequency 6306 External Power Current Wattage Requirements Normal Voltage AC Volts RMS Frequency Hz Average Operating Peak Operating Average Idle 5 min Average Idle 5 min 110 50 1 0A 105W...

Page 23: ...ng a conservative average based on 40 ASCII Draft character coverage is 355 BTU Hr 104W 6306 Printing Conditions 110V 60Hz Wattage BTU Hr Power on not printing 36 123 100 Uppercase rolling ASCII 150 5...

Page 24: ...6300 Series Maintenance Manual 18...

Page 25: ...ests calibration and diagnostic procedures unavailable in normal menu operations for use in troubleshooting Once Tech Access is enabled these menu items appear on the Control Panel Selections Printout...

Page 26: ...se Hex Dumps to check printer functions and data processing operations They may also be helpful in resolving printer performance These dumps are located in the Configuration menu Printer category unde...

Page 27: ...e available for each parameter in the multilevel menus on the printer and indicates with an asterisk which ones are currently active CAUTION Before printing out the Help menu make sure that there are...

Page 28: ...sors and the hammer lead time and shuttle amplitude Last Fault The Control Panel Display shows the Last Fault that occurred Version The Control Panel Display shows the version number of the currently...

Page 29: ...TER or CLEAR 2 3 1 1 Print This parameter is also available in normal menu operations 2 3 1 1 1 Upper Prints a rolling pattern of 63 UPPERCASE ASCII characters 2 3 1 1 2 All Characters Prints all Char...

Page 30: ...ar and tear on the platen mechanics by reducing the reverse motion 2 3 1 2 3 Burn In1 This is a burn in test for Production designed for testing with Mylar This test prints 28 inches of 240 x 288 DPI...

Page 31: ...vailable in Tech Access only and it contains selections of plot patterns used to test such things as hammer ball alignment and dot placement There are five selections for this parameter After you have...

Page 32: ...ly may need replacement 2 3 1 3 5 Block This option prints alternating bars at 60 x 72 DPI matrix Each bar is offset from the previous bar in order to check on dot placement This pattern is used to te...

Page 33: ...verride is Enabled 2 3 2 1 Paper Out This parameter provides fault override for Paper Out Faults 2 3 2 2 Shuttle This parameter provides fault override for Shuttle Fault reporting 2 3 2 3 Temp The Tem...

Page 34: ...ere are 12 diagnostic parameters 2 3 3 1 Cal Engine The following panel options contain print engine calibration procedures 2 3 3 1 1 Hammer This procedure generates a test pattern consisting of an as...

Page 35: ...ke the last selection for 45Hz the printer prints out the settings for the various lead times and the calibration routine is over NOTE Repeat the Print calibration routine with Heavy Forms turned on a...

Page 36: ...asing bar graph on the control panel Once completed the platen will return to the fully open position If errors are found in the table after the calibration has completed the table is erased and Plate...

Page 37: ...vel 3 Each Meter Test is initiated by pressing the ENTER key when the desired selection displays 2 3 3 3 1 Paper Out The Paper Out Sensor should read less than 2 volts with paper removed and tractor d...

Page 38: ...lay reading OFFLINE depress the MENU Key and use the keys to scroll to TEST Step 3 Press ENTER and scroll Key to Diag Step 4 Press ENTER and scroll Key to Motor Step 5 Press ENTER and scroll Key to ei...

Page 39: ...RAM When CalData is selected you must perform Hammer and Paper Calibration routines before using the printer 2 3 3 7 3 NVRAM Clears the application configuration portion of NVRAM 2 3 3 8 Shuttle Off T...

Page 40: ...rn all fault reporting OFF place the printer Offline and depress the FORM FEED Key and ENTER Key simultaneously until the printer alarm sounds To turn ALL fault reporting back ON hold down the same tw...

Page 41: ...uestionable and collateral damage to other parts may result If the fault message returns perform the required corrective action If a nondestructive fault occurs in the middle of printing a document on...

Page 42: ...This is most likely caused by a host failure to respond to a busy signal 1 Ensure correct protocol has been selected 2 Check wiring of I O cable between host and printer See the Applications Manual fo...

Page 43: ...Heap Overflow Graphics memory space is full and the printer cannot accept or process data Printer will reset and data will be lost Insert line terminators in data stream so the printer will process t...

Page 44: ...er feed problems and the condition does not clear clean or replace the paper motion sensor If the message still does not clear replace the Controller Board Paper Out Paper is not being detected by the...

Page 45: ...of the platen on a form which has become crumpled below the paper tractors Under no circumstances will this fault be reported during an auto gap detection process because the stalling of the platen m...

Page 46: ...played Depress the Clear key then put the printer back Online If this doesn t work turn the power switch off then back on again If the error condition persists after performing the above actions begin...

Page 47: ...er should be 90 130 VAC or 180 264 VAC single phase 50 3 60 3 Hz Check input power at the plug in on the Power Supply side of the On Off switch and on the input side of the Power Supply If input power...

Page 48: ...the Controller Board Step 2 If the form movement keys do not function properly check the Control Panel connection to the Controller Board If the connection is OK the problem is in either the Control...

Page 49: ...he Ribbon Cartridge is functioning tracking properly If the Ribbon Cartridge is not functioning properly replace it Step 3 If steps 1 2 do not correct the problem check and adjust the platen alignment...

Page 50: ...asonable position by using the PRINT GAP adjust keys Step 2 Perform a Hammer Calibration procedure This procedure is explained in Chapter 2 in the TEST Menu Section under the Diagnostic Category PrntC...

Page 51: ...nuity from the Hammer Bank Cable Connector to the affected coils Step 5 Check continuity of the Hammer Coil Resistance of the coil should be 12 Ohms 3 at 70 F If the coil resistance is outside of this...

Page 52: ...emove and replace the Controller Board NOTE If you have no idea how long the printer has been banging away with no paper installed check the platen for damage If necessary remove and replace the plate...

Page 53: ...he tractors The Platen Gap is not set correctly or there is an incorrect platen calibration Adjust the Platen Gap using the PRINT GAP keys or calibrate the platen The paper comes out of the tractors o...

Page 54: ...6300 Series Maintenance Manual 48...

Page 55: ...nel in the opening where the top lid normally sits Screwdriver Slot 3 Using a small flat blade screwdriver or similar tool push in through the opening and simultaneously lift the left edge of the Oper...

Page 56: ...he cable by hand to the connector on the Logic PCA assembly and unplug the connector CAUTION The cable uses a reinforced end as the connection point and can be damaged if inserted incorrectly when rea...

Page 57: ...ith the top lid open remove the flathead Phillips head screw at the back corner standard 2 Phillips screwdriver Remove this screw 3 Loosen a Phillips head screw located at the bottom of the end panel...

Page 58: ...52 4 Loosen two 2 Phillips head screws located around the lower perimeter of the end cover Loosen these screws 5 Remove two 2 Phillips head screws located at the top of the back panel Remove these sc...

Page 59: ...End Cover 2 Remove the nut holding the ground strap to the bottom of the Control Board mounting plate 5 16 nut driver 3 Remove the Phillips head screw at the middle right and loosen the screw in the...

Page 60: ...the front of the Control Board assembly Ensure you support the Logic pca assembly during this step Remove this screw Support the assembly during this step 8 Lift the Control Board clear of the printer...

Page 61: ...crews at the back of the ribbon platform one on each side 2 Remove the Phillips head screws toward the front of the ribbon platform one on each side 3 Lift the platform a little tilt it up and then un...

Page 62: ...6300 Series Maintenance Manual 56 4 5 Removing a Ribbon Re inking Motor 1 Loosen four Phillips head screws and lift the motor from the platform Ribbon Drive Motor Re inking Motor...

Page 63: ...om the back of the printer 1 Follow the instructions for removing the Operator Panel and Right end Cover 2 Remove four 4 Phillips head screws from the panel at the back of the printer Remove Screws 3...

Page 64: ...d loosen the screw in the lower left of the back panel Lower left screw forms part of the hinge for the Control Board assembly 3 Tilt the Control Board slightly 4 Loosen the Torx head screws Torx 8 Pl...

Page 65: ...Chapter 4 Removing and Replacing Components 59 5 Remove four 4 Phillips head screws from the motor mount at the right end of the print mechanism Remove Screws 6 Remove motor from print mechanism...

Page 66: ...the center of the paper shaft 3 Mark the position of the coupling on the Paper Drive Shaft for position reference when reassembling 4 Loosen the Torx head screws Torx 8 Plus driver on the coupling of...

Page 67: ...s far left as possible 7 Remove the coupling from the square tractor shaft paper motor shaft careful not to drop the screws 8 Remove the e ring at the left end of the round shaft of the paper drive as...

Page 68: ...e left end of the shaft Slide the round shaft as far left as possible Unthread shaft 10 You should now be able to lift the square and round shafts together slightly and slide the tractors to the right...

Page 69: ...bon Platform 3 Release the Hammer Bank Ribbon Cable guides squeeze tab at back edge then lift gently two places for the 6306 and four for the 6312 Squeeze tab and lift Remove Screws 4 Unplug the Hamme...

Page 70: ...the tractors outside the edges of the ribbon shield 7 Using a 3 16 allen driver remove the two hammer bank mounting screws see above 8 Push the hammer bank back slightly to clear the guide pins then l...

Page 71: ...Insert the stain relief in the right end of the hammer bank then tighten screw 3 Before mounting the ribbon platform power up the printer turn on the Tech Access feature then run the Print Gap test C...

Page 72: ...nsor PCA 1 Unplug the Sensor and Drive cables from the assembly 2 Loosen the two set screws on opposite sides of the platen that mount the platen to the motor shaft CAUTION Do not totally remove the s...

Page 73: ...Chapter 4 Removing and Replacing Components 67 3 Remove two socket head screws from opposite corners of the motor and lift the assembly clear of the printer...

Page 74: ...tighten the mounting screws 3 Reach through the opening at the back of the side frame and move the platen to a full open position 4 Holding the platen fully open and ensuring the motor shaft is still...

Page 75: ...dy familiar BINARY format EXB is used for printers that support BINARY downloads i e T62xx with Boot v2 3 firmware and 63xx models BINARY format downloads are faster they are compressed files that tak...

Page 76: ...k and open a DOS window You will need to rename the file extension from EXB to EXE because Windows won t let you execute files with EXB extension Unzip the file to disk using file EXE command When Web...

Page 77: ...e for each motor step follows a sinusoidal curve About the center of the platen rotation the gap change from step to step is fairly linear and is approximately 0 3mils At the rotational extremes the c...

Page 78: ...of the platen is 0 to 190 If auto is selected print gap detection will be preformed during the first platen close operation after a paper out condition The following events will cause the platen to cl...

Page 79: ...is similar to the reset condition 6 2 1 2 Detect Distance This parameter is only meaningful if the detect mode is auto The options within this parameter are 0 to the current form length with increment...

Page 80: ...rly paper and the ribbon cartridge must be removed The software however checks for the presence of these items and will display an error message and not start the calibration until they have been remo...

Page 81: ...h is to visualize it as a horizontal cross section of the print zone The fixed left arrowhead denotes the hammer tip The other arrowhead and associated block characters denote the platen The dashes in...

Page 82: ...ect Mode Auto P R I N T G A P X X X Optimal position 0 0 Adjustment value Single part paper nominal gap P R I N T G A P 5 4 0 0 Single part paper minimum gap P R I N T G A P 5 4 1 0 Single part paper...

Page 83: ...Appendix A Drawings 77 Appendix A Drawings 6306 Drawings...

Page 84: ...NAME PL4078 QUANTITY REQUIRED PER ASSEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 614077 BASIC PRINTER ASSY T6306 613865 085926 CABINET RIGHT HAND SIDE 613948 085359 CABINET LID ASSY 613894 0859...

Page 85: ...or property of TALLY Recipient agrees not to QTY REQ ITEM NO PART NUMBER TOLERANCES ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 198...

Page 86: ...CRIPTION PART NUMBER 16 0001E 14 1 613861 086374 CABINET BASE 1 613862 086375 INLET BAFFLE 1 613863 085910 PRINT MECH SUPPORT 1 613864 085909 CABINET FRONT 1 613866 086104 CABINET LEFT SIDE 1 613867 0...

Page 87: ...3 12344 A REV C CODE IDENT SIZE FILE NAME PL4057C QUANTITY REQUIRED PER ASSEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 37 2 1 1 2 404251 732656 402524 46 403692 731092 400783 15 400783 730502 PO...

Page 88: ...LLY Recipient agrees not to QTY REQ ITEM NO PART NUMBER TOLERANCES ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0...

Page 89: ...N PART NUMBER 16 0001E 14 613657 085932 BASE ASSY 613658 086383 LEG ASSY RIGHT 613658 086103 LEG ASSY LEFT 613661 085936 BRACE DOOR 614153 086074 DOOR ASSY 614004 085493 GUIDE PAPER 1 611288 080019 TR...

Page 90: ...TOLERANCES ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 0005 ANGLE 0 30 THIRD ANGLE PRO...

Page 91: ...NS 12344 D 8 7 6 5 4 3 2 1 D C B A D C B A 1 2 3 4 5 6 7 8 SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR REVISIONS SCALE NONE FILE NAME 4104C SHEET 2 OF 2 KENT WA 98032 USA SHIPPING 6020 So 190TH ST 16 0001E...

Page 92: ...RT NUMBER 16 0001E 14 614076 086088 PRINT MECH BASIC T6306 613943 085350 POWER SUPPLY ASSY 614057 085640 CABINET BASE ASSY 614035 FRONT PANEL ASSY 614058 085641 CABINET REAR 1 614150 ELECTRONICS ASSY...

Page 93: ...NT WA 98032 USA DWG NO SHEET 3 OF 3 12344 A REV C CODE IDENT SIZE FILE NAME PL4077C QUANTITY REQUIRED PER ASSEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 1 1 614179 086241 403666 730945 GROUND ST...

Page 94: ...est therefor property of TALLY Recipient agrees not to QTY REQ ITEM NO PART NUMBER TOLERANCES ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI...

Page 95: ...12344 D 8 7 6 5 4 3 2 1 D C B A D C B A 1 2 3 4 5 6 7 8 SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR REVISIONS SCALE NONE FILE NAME 4077C SHEET 2 OF 2 KENT WA 98032 USA SHIPPING 6020 So 190TH ST 16 0001E 22...

Page 96: ...R W SENSOR ASSY 1 613946 085480 FOAM ACOUSTIC 1 613267 085471 MOTOR PAPER DRIVE 1 613962 085450 COUPLER SHAFT 1 614036 085561 SHAFT TRACTOR DRIVE 1 614149 086245 SHAFT TRACTOR SUPPORT 1 611148 075480...

Page 97: ...NAME PL4076F QUANTITY REQUIRED PER ASSEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 1 1 614148 086064 IRON ASSY PAPER 2 612802 086240 SPRING GROUNDING TRACTOR SHAFT 1 614070 085643 CAP CABLE CLAMP...

Page 98: ...31 SCREW 6 32 X 0 500 SHOULDER SOCKET HEAD 2 402524 732692 SCREW 8 32 X 1 625 SEMS 2 402524 03 SCREW 4 40 X 0 500 SEMS 404424 733755 SCREW 1 4 28 X 3 4 SOCKET HEAD CAP A R 2 2 614033 085898 614033 085...

Page 99: ...NAME PL4076F QUANTITY REQUIRED PER ASSEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 2 6 404287 732758 400783 10 SET SCREW 10 32 X 1 250 NUT 10 32 KEPS 2 A R 1 3 401226 01 LABEL PRINTABLE 400658 73...

Page 100: ...LE INDICATES ITEM OR FIND NUMBER SEE PARTS LIST FOR SPECIFICATION NOTES UNLESS OTHERWISE SPECIFIED 1 MANUFACTURE ASSEMBLE PART MARK PER TALLY WORKMANSHIP STANDARDS 16 0001E 21 DATE DESCRIPTION BY APPR...

Page 101: ...A R 75 A R R1 25 83 82 SIZE REVISIONS 12344 D 8 7 6 5 4 3 2 1 D C B A D C B A 1 2 3 4 5 6 7 8 SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR REVISIONS SCALE NONE FILE NAME 4076F SHEET 2 OF 3 KENT WA 98032 USA...

Page 102: ...VIEW E VIEW E 12 REF REF 24 82 REF 25 VIEW D 77 SIZE REVISIONS 12344 D 8 7 6 5 4 3 2 1 D C B A D C B A 1 2 3 4 5 6 7 8 SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR REVISIONS SCALE NONE FILE NAME 4076F SHEET...

Page 103: ...WA 98032 USA 2 NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND NUMBER SEE PARTS LIST FOR SPECIFICATION NOTES UNLESS OTHERWISE SPECIFIED 1 MANUFACTURE ASSEMBLE PART MARK PER TALLY WORKMANSHIP STANDARDS 16...

Page 104: ...ASSY RIBBON 1 613971 085469 RIBBON DRIVE MOTOR 1 614134 086006 CABLE ASSY OPTICAL SENSOR 1 613946 086303 ACOUSTIC FOAM 1 613946 086007 1 613946 086008 402953 01 PAD MTG CABLE TIE 2 400341 01 CABLE TIE...

Page 105: ...ILE NAME PL3945F QUANTITY REQUIRED PER ASSEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 2 2 1 400783 01 402524 02 NUT 4 40 HEX KEPS SCREW 4 40 X 0 375 SEMS 0 8 6 0 0 0 8 1 1 400627 02 SCREW 4 40 X...

Page 106: ...CES ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 0005 ANGLE 0 30 THIRD ANGLE PROJECTION...

Page 107: ...BRACKET PIVOT 612936 081935 PANEL PSIO BLANK COVER 6 402524 23 SCREW 6 32 X 0 50 SEMS 1 403666 730953 STRAP GROUND INSULATED 2 403807 732704 SCREW LOCK 2 400215 730286 WASHER 4 SPLIT LOCK 2 402524 01...

Page 108: ...BER TOLERANCES ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 0005 ANGLE 0 30 THIRD ANGLE...

Page 109: ...4035B SHEET 1 OF 1 MAILING P O BOX 97018 KENT WA 98064 9718 USA SHIPPING 8301 So 180TH ST KENT WA 98032 USA 2 NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND NUMBER SEE PARTS LIST FOR SPECIFICATION NOTES...

Page 110: ......

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Page 113: ...PROPRIETARY NOTICE 1 MANUFACTURE ASSEMBLE PART MARK PER TALLY WORKMANSHIP STANDARDS NOTES UNLESS OTHERWISE SPECIFIED TOLERANCES ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES...

Page 114: ...NOT SCALE DRAWING APPLICATION SYM REVISIONS CHG BD C S Q A MFG FINAL PRE REL CHKD DWN TITLE SIZE PROPRIETARY NOTICE 3 ALL DIMENSIONS APPLY AFTER SURFACE COATINGS HAVE BEEN APPLIED 2 REMOVE ALL BURRS B...

Page 115: ......

Page 116: ...9 7 404143 732262 Chip Electrolytic Capacitor 10uF 16V 20 C103 C15 C154 C16 C17 C2 C3 10 3 404143 733666 Chip Electrolytic Capacitor 47uF 63V 20 C139 C150 C151 11 1 404415 733700 Electrolytic Capacit...

Page 117: ...64 733139 Chip Resistor 20 0K 1 10W 1 R32 0805 42 2 404364 733140 Chip Resistor 30 1K 1 10W 1 R77 R82 0805 43 1 404364 733708 Chip Resistor 33 2K 1 10W 1 R51 0805 44 2 404364 733709 Chip Resistor 59 0...

Page 118: ...N Channel Power MOSFET NTD32N06 Q42 Q64 DPAK 75 9 404228 732618 Transistor NPN Driver MMBTA06 Q10 Q11 Q14 Q15 Q17 Q18 Q2 Q5 Q6 SOT 23 76 3 404433 733704 Transistor P Channel Power MOSFET IRFR5305 Q20...

Page 119: ...Connector RT Angle Receptacle 36 Position J1 105 1 404178 732430 Connector RT Angle Receptacle 50 Position J12 106 1 404025 731119 Connector Soft Shell Header 4 Pin J18 107 3 404252 732660 Connector U...

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Page 128: ...6300 Series Maintenance Manual 78 6312 Drawings...

Page 129: ...NAME PL4082 QUANTITY REQUIRED PER ASSEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 614081 BASIC PRINTER ASSY T6312 613865 085926 CABINET RIGHT HAND SIDE 613948 085359 CABINET LID ASSY 613894 0859...

Page 130: ...QTY REQ ITEM NO PART NUMBER TOLERANCES ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 000...

Page 131: ...CRIPTION PART NUMBER 16 0001E 14 1 613861 086374 CABINET BASE 1 613862 086375 INLET BAFFLE 1 613863 085910 PRINT MECH SUPPORT 1 613864 085909 CABINET FRONT 1 613866 086104 CABINET LEFT SIDE 1 613867 0...

Page 132: ...3 12344 A REV C CODE IDENT SIZE FILE NAME PL4057C QUANTITY REQUIRED PER ASSEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 37 2 1 1 2 404251 732656 402524 46 403692 731092 400783 15 400783 730502 PO...

Page 133: ...S ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 0005 ANGLE 0 30 THIRD ANGLE PROJECTION SC...

Page 134: ...N PART NUMBER 16 0001E 14 613657 085932 BASE ASSY 613658 086383 LEG ASSY RIGHT 613658 086103 LEG ASSY LEFT 613661 085936 BRACE DOOR 614153 086074 DOOR ASSY 614004 085493 GUIDE PAPER 1 611288 080019 TR...

Page 135: ...NCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 0005 ANGLE 0 30 THIRD ANGLE PROJECTION SCALE NONE FILE NAME 4104C SHEET 1 OF 2 SHIPPING 6020 So...

Page 136: ...NS 12344 D 8 7 6 5 4 3 2 1 D C B A D C B A 1 2 3 4 5 6 7 8 SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR REVISIONS SCALE NONE FILE NAME 4104C SHEET 2 OF 2 KENT WA 98032 USA SHIPPING 6020 So 190TH ST 16 0001E...

Page 137: ...RT NUMBER 16 0001E 14 614080 086089 PRINT MECH BASIC 6312 613944 085351 POWER SUPPLY ASSY 614057 085640 CABINET BASE ASSY 614035 FRONT PANEL ASSY 614058 085641 CABINET REAR 1 614150 ELECTRONICS ASSY 1...

Page 138: ...NT WA 98032 USA DWG NO SHEET 3 OF 3 12344 A REV C CODE IDENT SIZE FILE NAME PL4081C QUANTITY REQUIRED PER ASSEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 1 1 614179 086241 403666 730945 GROUND ST...

Page 139: ...ument to TALLY upon the receipt of a request therefor property of TALLY Recipient agrees not to QTY REQ ITEM NO PART NUMBER TOLERANCES ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN I...

Page 140: ...12344 D 8 7 6 5 4 3 2 1 D C B A D C B A 1 2 3 4 5 6 7 8 SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR REVISIONS SCALE NONE FILE NAME 4081C SHEET 2 OF 2 KENT WA 98032 USA SHIPPING 6020 So 190TH ST 16 0001E 22...

Page 141: ...SEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 1 614067 085637 FIXTURED PRINT MECH T6312 1 613968 085462 PLATEN ADJUST ASSY R H S 1 613968 085463 PLATEN ADJUST ASSY L H S 1 613965 085465 PLATEN AS...

Page 142: ...Y NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 1 1 614148 086064 IRON ASSY PAPER 1 402524 51 SCREW 8 32 X 0 625 SEMS 2 612802 086240 SPRING GROUNDING TRACTOR SHAFT 1 614118 085958 SEAL BLOWER 1 614096...

Page 143: ...SCREW 6 32 X 0 500 SHOULDER SOCKET HEAD 2 402524 732692 SCREW 8 32 X 1 625 SEMS 2 402524 03 SCREW 4 40 X 0 500 SEMS 404424 733755 SCREW 1 4 28 X 3 4 SOCKET HEAD CAP A R 2 2 614033 085898 614033 085899...

Page 144: ...T NUMBER 16 0001E 14 2 6 404287 732758 400783 10 SET SCREW 10 32 X 1 250 NUT 10 32 KEPTS 2 401226 01 LABEL PRINTABLE A R 400658 730213 ADHESIVE LOCTITE 242 PIN PLATEN 614040 085567 402524 730381 40026...

Page 145: ...N NOTES UNLESS OTHERWISE SPECIFIED 1 MANUFACTURE ASSEMBLE PART MARK PER TALLY WORKMANSHIP STANDARDS 16 0001E 21 DATE DESCRIPTION BY APPROVED DESCRIPTION MATERIAL FINISH CODE IDENT DWG NO REV NEXT ASSY...

Page 146: ...A R 75 A R R1 25 90 88 SIZE REVISIONS 12344 D 8 7 6 5 4 3 2 1 D C B A D C B A 1 2 3 4 5 6 7 8 SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR REVISIONS SCALE NONE FILE NAME 4080F SHEET 2 OF 3 KENT WA 98032 USA...

Page 147: ...43 46 VIEW D VIEW E 12 VIEW E 89 REF REF 24 89 REF 25 VIEW D 77 SIZE REVISIONS 12344 D 8 7 6 5 4 3 2 1 D C B A D C B A 1 2 3 4 5 6 7 8 SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR REVISIONS SCALE NONE FILE...

Page 148: ...ITEM OR FIND NUMBER SEE PARTS LIST FOR SPECIFICATION NOTES UNLESS OTHERWISE SPECIFIED 1 MANUFACTURE ASSEMBLE PART MARK PER TALLY WORKMANSHIP STANDARDS 16 0001E 21 DATE DESCRIPTION BY APPROVED DESCRIP...

Page 149: ...ASSY RIBBON 1 613971 085469 RIBBON DRIVE MOTOR 1 614134 086006 CABLE ASSY OPTICAL SENSOR 1 613946 086303 ACOUSTIC FOAM 1 613946 086007 1 613946 086008 402953 01 PAD MTG CABLE TIE 2 400341 01 CABLE TIE...

Page 150: ...ILE NAME PL3945F QUANTITY REQUIRED PER ASSEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 2 2 1 400783 01 402524 02 NUT 4 40 HEX KEPS SCREW 4 40 X 0 375 SEMS 0 8 6 0 0 0 8 1 1 400627 02 SCREW 4 40 X...

Page 151: ...N INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 0005 ANGLE 0 30 THIRD ANGLE PROJECTION SCALE NONE FILE NAME 3945F SHEET 1 OF 1 SHIPPING 6020 So 190TH ST...

Page 152: ...BRACKET PIVOT 612936 081935 PANEL PSIO BLANK COVER 6 402524 23 SCREW 6 32 X 0 50 SEMS 1 403666 730953 STRAP GROUND INSULATED 2 403807 732704 SCREW LOCK 2 400215 730286 WASHER 4 SPLIT LOCK 2 402524 01...

Page 153: ...OLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 0005 ANGLE 0 30 THIRD ANGLE PROJECTION SCALE NONE FILE NAME 4150B SHEET 1 OF 1 MAILING P O...

Page 154: ...PPING 8301 So 180TH ST KENT WA 98032 USA 2 NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND NUMBER SEE PARTS LIST FOR SPECIFICATION NOTES UNLESS OTHERWISE SPECIFIED 1 MANUFACTURE ASSEMBLE PART MARK PER TAL...

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Page 159: ...TALLY WORKMANSHIP STANDARDS NOTES UNLESS OTHERWISE SPECIFIED TOLERANCES ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0...

Page 160: ...AL PRE REL CHKD DWN TITLE SIZE PROPRIETARY NOTICE 3 ALL DIMENSIONS APPLY AFTER SURFACE COATINGS HAVE BEEN APPLIED 2 REMOVE ALL BURRS BREAK SHARP EDGES MACHINE SURFACES 125 1 MANUFACTURE ASSEMBLE PART...

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Page 162: ...3576 Chip Ceramic Capacitor 0 22uF 100V 10 C100 C101 C102 C95 C96 C97 C98 C99 1210 9 8 404143 732262 Chip Electrolytic Capacitor 10uF 16V 20 C103 C15 C153 C154 C16 C17 C2 C3 10 3 404143 733666 Chip El...

Page 163: ...ip Resistor 4 12K 1 10W 1 R114 R60 0805 38 2 404364 733736 Chip Resistor 6 65K 1 10W 1 R116 R132 0805 39 3 404364 733706 Chip Resistor 8 25K 1 10W 1 R50 R88 R91 0805 40 5 404364 733707 Chip Resistor 1...

Page 164: ...7 Diode Schottky Power Rectifier MBRS360T3 D3 68 1 404000 733509 Diode Transient Voltage Suppressor 1N5908 D1 69 9 404255 732687 Diode Ultra Fast Recovery CMR3U 02 D11 D12 D13 D2 D57 D58 D6 D7 D8 70 2...

Page 165: ...2 U33 SO24W 98 1 404390 733517 Socket PLCC 68 Position U9 PLCC68 99 1 404430 733695 Connector FFC Receptacle 10 Position J207 100 1 404410 733630 Connector Friction Lock Header 4 pin J17 101 1 402791...

Page 166: ...SIGNATORS SIZE CODE COMMENTS 6312 CONTROLLER W SINGLE PSIO 613860 085645 MAILING P 0 BOX 97019 KENT WA 98064 9718 USA SHIPPING 8301 S 180TH ST KENT WA 98032 USA 1 402242 732669 Connector Vertical Shro...

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TallyGenicom 6300 Series, Maintenance Manual

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