I n s p e c t i o n p l a n
Work to be carried out by trained specialist dealer personnel
O = Checking, maintenance
X = Replace
Operating hours
min
2x
min
1x
Perform work with machine at operating temperature
after
100
every
500
every
1000
every
2000
year-
ly
year-
ly
1
Check machine for presence of machine-specific
operating instructions
O
O
2
Change the engine oil
X
X
3
Change the engine oil filter
X
X
4
Drain water from the fuel tank
O
O
O
5
Replace the fuel filter
X
X
6
Clean fuel pump, sieve filter
O
7
Check air intake
O
O
8
Replace main air filter cartridge
according to the service
indicator
X
9
Replace the air filter safety cartridge
as required
1)
10
Clean cooling fins on hydraulic oil cooler
O
O
O
The cleaning intervals should be
shortened if there is high exposure to dust.
11
Clean cooling fins on engine oil cooler
O
O
O
The cleaning intervals should be
shortened if there is high exposure to dust.
12
Check antifreeze level in coolant
O
13
Change coolant
as required
1)
14
Check V-belt tension
O
O
15
Check engine mount and pump attachment
O
O
16
Check engine speed setting, upper and lower idle
speeds
O
O
17
Check valve lash of engine and adjust if necessary
1x every 500 OH and as required
18
Check injection valves
O
19
Check or replace the fuel leakage oil lines
O
X
1)
20
Replace toothed belt
3)
21
Check crankcase breather in valve cover
O
22
Check acid level and battery connections
O
O
23
Check condition of tires, tire pressure and fastening
of wheel nuts
O
O
24
Check fastening of axles and propeller shaft
O
O
25 Check
bearing
bushings and bolts of work
equipment and replace if necessary
O
O
26
Check bushings and bolts of the articulation and the
articulated steering and replace if necessary
O
O
27 Check that door catches function perfectly, and
replace if necessary
O
O
O = Checking, maintenance
X = Replace
Operating hours
min
2x
min
1x
Perform work with machine at operating temperature
after
100
every
500
every
1000
every
2000
year-
ly
year-
ly
28
Clean or replace the dust filter for cab ventilation
O
X
X
29
Check electrical indicating and warning elements as
well as lighting equipment.
O
O
30 Check smooth running of operator controls and
adjust if necessary
O
O
31
Check tightness of all pipes, hoses, control valves,
hydraulic pumps, cylinders, etc.
O
O
When tightening hose and pipe
connections, screw-in couplings must be
locked to prevent rotation.
32
Check or change hydraulic oil
O
O
X
2)
X
33
Replace insert of hydraulic oil return suction filter
X
X
X
34
Replace the breathing filter
X
X
35
Check function of brakes, replace brake oil
O
O
X
X
36 Bleed
brake
O
O
37
Differential of rear axle with transmission / option:
manual transmission, oil check and/or oil change
X
O
X
X
38
Differential - front axle oil: check or oil change resp.
X
O
X
X
39
Wheel hubs of front and rear axles: oil check or oil
change
X
O
X
X
40 Lubricate the machine according to overview of
lubricating points
O
O
41 Check function, condition and completeness of
safety equipment
O
O
42
Hydraulic function check with function pressure test
O
O
43
Test run and test work
O
O
44
Sign inspection card and return to manufacturer
O
O
4)
1) at least every 2 years
2) Extension of oil change intervals according to oil sample analysis and laboratory report
For further information see Operating Instructions
3) every 5 years or 3,000 running hours
4) under warranty
Summary of Contents for TW9
Page 6: ...Table of Contents TW9...
Page 12: ...6 TW9...
Page 42: ...3 Technical data 36 TW9...
Page 46: ...4 Operation 40 TW9 Instrument panel Fig 10 2 Operator controls...
Page 58: ...4 Operation 52 TW9...
Page 112: ...9 Appendix 106 TW9...