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自動化產品

/Automation Products

–

70SB Laser Marking Machine Assembly Manual(Discontinued)

Troubleshooting Q&A

–

ii.

When resonance
suppression occurs, the
motor has abnormal low
frequency resonance
points (e.g. below 2K).

1. Incorrect
assembly.

2. The size of the
mechanism is
incorrect.

3. The axle sleeve is
loose

Reassembly
confirmation

Cross-
test
and
replac
e
comp
onent
s
Repla
ce axis

11.3

Laser

Problem

Possible cause

Elimination methods

Summary of Contents for 70SB

Page 1: ...70SB Laser Marking Machine Assembly Manual Discontinued 2022 05 05 2021 10 18...

Page 2: ...Automation Products 70SB Laser Marking Machine Assembly Manual Discontinued Purpose 2 1 Purpose Based on this manual you can easily install your own marking system...

Page 3: ...uration of the machine 3 2 Basic configuration of the machine As shown in the figure below the marking system includes the galvanometer module controller laser source and keyboard and mouse Starting f...

Page 4: ...nts Syntec provides a laser marking controller and CAD CAM while supporting the laser source on the market A 1 Laser Marking Controller A 2 2D 3D Galvanometer Module A 3 Laser Source 3 2 Wires B 1 Gal...

Page 5: ...ser Marking Machine Assembly Manual Discontinued Hardware 5 3 3 Other accessories C 1 Computer Monitor C 2 Keyboard C 2 Mouse Note please use the monitor with a VGA terminal and a keyboard and mouse w...

Page 6: ...controller and the laser source Wiring Complete the wiring between the galvanometer controller and laser source After this step is completed the power can be turned on for subsequent setting System se...

Page 7: ...allation 5 1 Galvanometer module 5 1 1 Exterior The galvanometer module can be divided into two parts the scanning head and the flat field lens as shown below The scanning head inside contains the XY...

Page 8: ...to the working distance WD of a flat field lens See the specification for flat field lens Installing on movable manual or automatic screw rods is recommended The focal length can be adjusted when the...

Page 9: ...installation The optical fiber to the laser source host should not be disassembled arbitrarily which will cause damage to the laser source 2 Fix the collimator to the light inlet of the galvanometer...

Page 10: ...n wire to the laser source which can directly support the laser source on the market including laser sources from IPG Brimo Raycus and Chuangxin If you want to go with a SPI laser you need to make ext...

Page 11: ...ource alarm I0 2 1 DIO_DI 2 Laser source alarm I2 2 DIO_D O1 O1 1 2 GND Groundi ng 2 2 DIO_D O10 Red light functio n O10 3 DIO_D O2 O2 1 3 GND Groundi ng 2 3 DIO_D O11 Laser source emerg ency stop O11...

Page 12: ...nder 10 118 12 all series 10 118 21 use R880 6 3 Axial wiring The controller is M3 serial communication 6 4 External input wiring The controller is able to receive signal from the external encoder Ple...

Page 13: ...nd directly use the controller for marking 6 5 1 Power supply wiring Please use a 15V power supply with a current of about 3A Definition of power connector and pin No Pin name 1 15V 2 GND 3 15V 4 FG 6...

Page 14: ...se of the controller for marking does not require connection setting There will be some differences in the interface between laser sources This chapter also explains how to modify the parameters and P...

Page 15: ...tup 15 STEP3 Press F1 to save the changes and complete the setup STEP4 Restart after power failure 7 1 2 PC setting STEP1 Connect computers and controllers with Internet cables STEP2 Set the computer...

Page 16: ...Automation Products 70SB Laser Marking Machine Assembly Manual Discontinued System setup 16...

Page 17: ...Automation Products 70SB Laser Marking Machine Assembly Manual Discontinued System setup 17...

Page 18: ...u input ping 192 168 1 1 into the IP location of the ping controller and press enter STEP4 Open the Syntec marking software in DiskC OpenCNC Bin SyntecLaserMarking exe a no installation package It is...

Page 19: ...STEP6 For foreground background settings enter the IP position of the docked controller e g 192 168 1 1 and click on the automatic connection when booting STEP7 Reopen the marking software and confir...

Page 20: ...PG Brimo Bloombase Raycus and Chuangxin The Syntec controller provides the way of parameter setting and switching laser source power modulation which is divided into digital modulation and analog modu...

Page 21: ...nual Discontinued System setup 21 Example 1 Example 2 Example 3 Example 4 Pin 4 0 0 0 0 Pin 5 0 0 0 1 Pin 6 0 0 1 1 Pin 7 0 1 1 1 Pin 8 1 1 1 1 Power Maximum Power 50 75 87 5 93 75 Analogous modulatio...

Page 22: ...STEP2 Click tool button on the menu bar then choose Laser Setting STEP3 Set laser light extraction parameters adjust laser light extraction frequency power and laser source type on the ManualLaserTest...

Page 23: ...or if the black paper has a laser processing mark up and down you can confirm that the laser light is normal 8 2 Marking test The following is simply to verify whether the marking function is OK Plea...

Page 24: ...Automation Products 70SB Laser Marking Machine Assembly Manual Discontinued Operation of marking 24 STEP3 Set marking parameters STEP4 Perform marking...

Page 25: ...Automation Products 70SB Laser Marking Machine Assembly Manual Discontinued Operation of marking 25...

Page 26: ...plays the laser power with a unit corresponding to the R value for the type of the laser source SPI corresponding to the R value is R881 IPG corresponding to the R value is R17160 Read R17152 Enter th...

Page 27: ...0 6 deg to deg angle 0 denotes counterclockwise rotation angle 0 denotes clockwise rotation Read write R17159 The upper machine stops the lower machine processing mechanism When R17159 1 it triggers C...

Page 28: ...Purpose Based on the manual exterior servo motor can be set easily 10 2 Basic components of machine Servo motor controller motor driver motor base 10 3 Hardware 10 3 1 Key components Including Motor d...

Page 29: ...Products 70SB Laser Marking Machine Assembly Manual Discontinued Exterior motor setting 29 10 3 2 Wires B 1 220V power cable B 2 UVW cable B 3 Encoder cable B 4 Ethernet cable B 5 M3 cable B 6 24V ca...

Page 30: ...plete the installation between motor driver controller and motor Wiring Complete the wiring between motor driver controller and motor After this step is completed the power can be turned on for subseq...

Page 31: ...Automation Products 70SB Laser Marking Machine Assembly Manual Discontinued Exterior motor setting 31 10 5 Mechanism installation 10 5 1 Motor Model AM1 50 E12 Z3 Exterior...

Page 32: ...or Length L mm Shaft Diameter mm Rated Torque N m 60 AM1 0 4 130 168 14 1 9 Shaft End Spec mm Keyway Width 5 Keyway Length 20 Keyway Depth 4 Screw Thread M5 8 Installtion Lock the motor on the motor b...

Page 33: ...Installation As shown in figure There are driver power cable Top left single phase wiring type U V W cable encoder cable battery and M3 cable to be wired Using three D type battery tandem together in...

Page 34: ...Automation Products 70SB Laser Marking Machine Assembly Manual Discontinued Exterior motor setting 34 10 5 3 Controller Exterior...

Page 35: ...tune on Syntec Analysis Platform software We can get Analysis Platform software from Syntec offical website Path Support Software download 04 Application tool Syntec analysis platform Open Software Pa...

Page 36: ...nd past alarm information Alarm searching system Language Mandarin Chinese English Some of function can t be used whiling offline Full function is provided only online IP setting Click Connection plea...

Page 37: ...e this bit is set to 0 when no remote program is connected Connect success S99 FF Connect fail S99 0 Start After check the connection There will be shown controller information and its IP address It s...

Page 38: ...n 9 Value Reason 00 12 The encoder is Nikon encoder 02 16777216 Motor resolution is 2 24 10 7 Controller parameters setting It is necessary to change controller parameters including Pr61 X axis encode...

Page 39: ...Automation Products 70SB Laser Marking Machine Assembly Manual Discontinued Exterior motor setting 39 Pr221 X axis type...

Page 40: ...the wire is properly connected 2 Confirm whether the standard 15pin wire is used and test if the wire is abnormal using the wire of the same standard 3 Use an avometer and other equipment to confirm...

Page 41: ...tive negative limit Paramete r error Motor hardware failure Check whether the resonance suppression coefficient or torque filter coefficient of the galvanometer is correct the controller has no such f...

Page 42: ...esonance suppression occurs the motor has abnormal low frequency resonance points e g below 2K 1 Incorrect assembly 2 The size of the mechanism is incorrect 3 The axle sleeve is loose Reassembly confi...

Page 43: ...Wiring problem Check whether the wire is properly connected Confirm whether the standard 25pin wire is used and test if the wire is abnormal using the wire of the same standard Use an avometer and ot...

Page 44: ...ng value R52 corresponds to the normal value of the laser source of each factory Confirm whether the operation mode value R17008 corresponds to the controller or PC mode Confirm if the binary value of...

Page 45: ...the need for emergency stop pins please refer to the machine assembly manual Laser light cannot turn off Laser control O point is not turned off Go to the controller page to confirm that all O points...

Page 46: ...table error 1 Adjust the focal length to correct position 2 Adjust the calibration table scale zoom 11 5 Visual problem Problem Figur e Possible cause Elimination method Vision and laser axis are not...

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