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Synrad Novanta OEM ti Series, User Manual

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Synrad Novanta OEM ti Series User Manual Download Page 92

MAINTENANCE & TROUBLESHOOTING

 

PAGE 

|

 92 

 

Figure 4-32 Functional Block Diagram 

The functional block diagram below illustrates the ti Series control 

Status

 LEDs 

Ti-Series LED indicators, also mirrored as output signals on the User I/O connector, provide status 
information to the user. The table below shows ti Series output signal and LED indicator states during 
normal and fault conditions. User I/O outputs are Closed when the state indicated by the signal name is 
True. 

 

 
 

 

Summary of Contents for Novanta OEM ti Series

Page 1: ...ENGINEERED BY SYNRAD OEM ti Series User Manual...

Page 2: ...t 12 Sales and Applications 13 Customer Service 13 Technical Support 13 Global Offices 13 Guidelines Content 14 Unpacking packing Storage shipping Mounting Connecting Cooling 14 ti Series Nomenclature...

Page 3: ...41 Control signals 43 Operating modes 46 User I O connection summary 49 Input signals 54 Output signals 57 Sample I O circuits 60 DB 9 pin connections 64 DB 9 pin descriptions 64 48 VDC fan speed cont...

Page 4: ...mand signal specifications 44 Figure 4 2 4 8kHz ti Series waveform at 50 duty cycle 45 Figure 4 3 4 8kHz ti Series waveform at 80 duty cycle 45 Figure 4 4 PWM signal waveform 47 Figure 4 5 Representat...

Page 5: ...9 Table 4 10 Ti60 general specifications 72 Table 4 10 Ti60 general specifications continued 73 Table 4 11 Ti80 general specifications 74 Table 4 11 Ti80 general specifications continued 75 Table 4 12...

Page 6: ...al and corneal burns burns on the skin and may pose a fire risk To avoid injury and reduce risk of fire please follow the control measures and safety guidelines provided by the laser s manufacturer an...

Page 7: ...Bedford USA Phone 1 781 266 5700 Email photonics novanta com Europe Middle East Africa Novanta Europe GmbH Wackersdorf Germany Phone 49 9431 7984 0 Email photonics novanta com Milan Italy Phone 39 039...

Page 8: ...ries laser fails within the first 45 days after purchase NOVANTA will pay all shipping charges to and from NOVANTA when shipped as specified by NOVANTA Customer Service After the first 45 days NOVANTA...

Page 9: ...rve as the liaison between you and our Applications Lab in processing material samples per your specifications To speak to the Regional Sales Manager in your area call NOVANTA at 1 800 NOVANTA1 Custom...

Page 10: ...Headquarters Bedford USA Phone 1 781 266 5700 Email photonics novanta com Europe Middle East Africa Novanta Europe GmbH Wackersdorf Germany Phone 49 9431 7984 0 Email photonics novanta com Milan Italy...

Page 11: ...NOVANTA shipping box and foam cardboard inserts as shown in Packaging Instructions may void the warranty Customers may incur additional repair charges due to shipping damage caused by improper packagi...

Page 12: ...n shipped as specified by NOVANTA Customer Service After the first 45 days NOVANTA will continue to pay for the costs of shipping the repaired unit or replacement parts back to the customer from NOVAN...

Page 13: ...o customercare Novanta com Technical Support NOVANTA Regional Sales Managers are able to answer many technical questions regarding the installation use troubleshooting and maintenance of our products...

Page 14: ...al information can also be found in the Technical Reference chapter within this manual Contents description Each item below is also listed in tables that follow NOVANTA OEM ti Series Laser for cutting...

Page 15: ...UNPACKING PACKING STORAGE SHIPPING MOUNTING CONNECTING COOLING PAGE 15 Table 1 1 ti Series ship kit contents Figure 1 1 ti Series ship kit contents...

Page 16: ...unctional category is indicated by either a K for Keyswitch or S Standard OEM for OEM models The next letter indicates the cooling method W for water cooled units A for air cooled lasers where the cus...

Page 17: ...tissue Because direct or diffuse laser radiation can inflict severe corneal injuries always wear eye protection when in the same area as an exposed laser beam Do not allow the laser beam to contact a...

Page 18: ...xit Aperture provides an opening from which the beam is emitted when lasing Optical Accessory Mounting provides six threaded holes for mounting standard beam delivery components When considering other...

Page 19: ...inates green to indicate that laser temperature is within limits and that lasing may be enabled The TMP indicator is red and lasing is disabled if the laser s temperature rises above safe operating li...

Page 20: ...provides the cooling water outlet to Laser s water cooling system Figure 2 3 OEM ti Series side panel controls and indicators Air cooled ti60 OEM shown ti Series side panel SA air cooled Models Only D...

Page 21: ...service personnel to the recommended precautions in the care use and handling of Class 4 laser equipment Warning Serious Personal Injury This Class 4 CO2 laser product emits invisible infrared laser r...

Page 22: ...he considerable risks and hazards associated with the installation and operational use of any equipment incorporating a laser the operator must follow product warning labels and instructions to the us...

Page 23: ...ly into the laser output aperture or view scattered laser reflections from metallic surfaces Enclose the beam path whenever possible Exposure to direct or diffuse CO2 laser radiation can seriously bur...

Page 24: ...stem incorporates a II VI Infrared optical component This optical component contains a small amount of thorium fluoride a type of source material less than 10 by weight It is exempt from USNRC licensi...

Page 25: ...alteration of the lens or mirror or ii The receipt possession use or transfer of uranium or thorium contained in contact lenses or in spectacles or in eyepieces in binoculars or other optical instrume...

Page 26: ...TI60 LABEL LOCATIONS PAGE 26 Ti60 label locations Figure 3 1 Ti60 hazard label locations...

Page 27: ...TI80 LABEL LOCATIONS PAGE 27 Ti80 label locations Figure 3 2 Ti80 hazard label locations...

Page 28: ...TI100 LABEL LOCATIONS PAGE 28 Ti100 label locations Figure 3 3 Ti100 hazard label locations...

Page 29: ...system into which OEM laser products are integrated Center for Devices and Radiological Health CDRH requirements Product features incorporated into the design of Ti Series lasers to comply with CDRH...

Page 30: ...our testing NOVANTA has not discovered any significant electrical interference traceable to ti Series lasers System Maintenance Ensure that all exterior covers are properly fastened in position Measu...

Page 31: ...tem sold to an end user complies with all laser safety requirements before the actual sale of the system Note that when an OEM laser component is incorporated into another device or system the entire...

Page 32: ...EUROPEAN UNION EU REQUIREMENTS PAGE 32 Table 3 1 Class 4 safety features...

Page 33: ...ical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements EN 61000 6 4 Radiated Emissions Group 1 Class A EN 61000 6 4 Conducted Emissions Group 1 Class A EN 61000 6 2 Elec...

Page 34: ...EUROPEAN UNION EU REQUIREMENTS PAGE 34 Figure 3 4 ti60 Declaration Document...

Page 35: ...EUROPEAN UNION EU REQUIREMENTS PAGE 35 Figure 3 5 ti80 Declaration document...

Page 36: ...EUROPEAN UNION EU REQUIREMENTS PAGE 36 Figure 3 6 ti00 Declaration document...

Page 37: ...itry internal RF supply Optical setup beam delivery focusing optics assist gas specifications Cooling Introduction NOVANTA commitment to continuous improvement resulting in an even more reliable produ...

Page 38: ...excellent heat transfer long gas life and low operating costs in contrast to other laser tube technologies In addition to being the vessel that maintains the lasing environment the aluminum tube is al...

Page 39: ...and each element should be approached with the same careful attention to detail Beam Delivery Optics Divergence or expansion of the laser beam is important in materials processing since a larger beam...

Page 40: ...rocess This is especially important in metal cutting applications using high pressure assist gases Cleanliness is another important issue affecting performance and becomes increasingly important as la...

Page 41: ...ys be set above the dew point temperature In cases where this is not possible within the specified coolant temperature range of 18 C to 22 C 64 F to 72 F then the following steps MUST be taken to redu...

Page 42: ...for a range of air temperature and relative humidity values Remember that the laser s coolant temperature must be set above the dew point temperatures shown in the chart refer to the cooling specific...

Page 43: ...e 200 s measurement period or was shorter than the preset tickle value internal circuitry generates a tickle pulse such that the laser always receives a pre set amount of RF drive averaged over any 20...

Page 44: ...s Maximum PWM frequency is 160 kHz The third Command signal parameter PWM duty cycle is the percentage of the period that the Command signal is high If the Command signal s amplitude at 5 kHz is high...

Page 45: ...CONTROL SIGNALS PAGE 45 Figure 4 2 4 8kHz ti Series waveform at 50 duty cycle Figure 4 3 4 8kHz ti Series waveform at 80 duty cycle...

Page 46: ...f to 10 V maximum laser power must be installed To generate the proper analog current install a D A card that can generate 4 mA laser off to 20 mA maximum power Software able to control your analog ou...

Page 47: ...aning that there is no leading edge overshoot and virtually no power variation across the actual pulse The square output pulse of the ti Series laser coupled with its shorter rise times 75 s means tha...

Page 48: ...lt gate logic is factory set to internal Pull Up normally on mode so that an open disconnected Gate input causes the laser to turn on This functionality allows the user to easily test and verify laser...

Page 49: ...mple I O circuits The table below provides a quick reference summary for ti Series User I O connections Table 4 3 User I O pin descriptions Important Note When connecting field wiring to the Remote Re...

Page 50: ...three categories auxiliary DC power input signals and output signals Signals in each category are fully described in the section below The following figure illustrates the pin arrangement of the User...

Page 51: ...descriptions and pinouts of the SA model s side mounted DB 9 connector Caution Possible Equipment Damage Turn off DC power before installing or removing any plug or cable from the User I O connector...

Page 52: ...USER I O CONNECTION SUMMARY PAGE 52 Figure 4 5 User I O pinouts Table 4 3 User I O pin descriptions continued...

Page 53: ...Auxiliary Power and Pin 5 24 VDC Auxiliary Power are protected by self resetting fuses rated at 0 5 A Pin 12 Auxiliary DC Power Ground is connected to chassis ground while all other User I O pins are...

Page 54: ...common return Input Common which is separate from chassis ground to completely isolate control signals for optimal EMI performance The fourth input PWM Input is optoisolated with a separate return lin...

Page 55: ...INPUT SIGNALS PAGE 55 Table 4 5 Input signal table continued...

Page 56: ...ematic while the table that follows provides ti Series input circuit specifications Figure 4 8 Input circuit specifications Warning Serious Personal Injury The use of the Quick Start Plug bypasses the...

Page 57: ...mon is separate from the laser s chassis ground to allow high side or low side switching and to isolate control signals for optimum EMI performance Your laser s optically isolated outputs are useful f...

Page 58: ...OUTPUT SIGNALS PAGE 58 Table 4 7 Five user outputs status functions Table 4 7 Five user outputs status functions continued...

Page 59: ...lowing figure illustrates the output circuit s equivalent internal schematic and the following table provides ti Series output circuit specifications Figure 4 9 Output circuit specifications Table 4 8...

Page 60: ...Note that Pin 4 5 VDC Auxiliary Power could have been used to power the circuit instead depending on circuit voltage requirements Figure 4 10 Customer supplied interlock As shown in the figure below a...

Page 61: ...le when only one input is used Figure 4 12 PLC driven interlock signal When multiple PLC inputs are required connect inputs to the PLC as shown in the figure below By supplying voltage VDC to Pin 11 I...

Page 62: ...VDC Auxiliary Power output Remember to size current limiting resistor R1 so that the current draw does not exceed 50 mA Figure 4 14 Output driving warning lamp The following figure illustrates a metho...

Page 63: ...ow your laser s outputs can drive the DC Input Module of a Programmable Logic Controller PLC By supplying voltage VDC to Pin 13 Output Common each output is independently switched to activate individu...

Page 64: ...V power and 48 VDC for powering user supplied 48 V cooling fans The figure below illustrates DB 9 pinouts while the following table describes the function of each pin on the DB 9 connector Figure 4 1...

Page 65: ...DB 9 PIN DESCRIPTIONS PAGE 65 Table 4 9 Side mounted DB 9 pin descriptions continued...

Page 66: ...internal or external fan speed control Each option is described below No fan speed control To operate 48 VDC cooling fans continuously at full speed connect the positive fan leads to Pin 4 and Pin 8 4...

Page 67: ...lines Pin 5 Pin 9 as shown in the figure below The following figure illustrates the connections for internal fan speed control when using customer supplied 48 VDC cooling fans Connect the positive fan...

Page 68: ...on the laser s output power and chassis temperature as shown in the figure below At tickle or very low PWM duty cycles cooling fans run at reduced speed to minimize noise at higher PWM duty cycles fan...

Page 69: ...damage the laser s control board Figure 4 22 48 VDC fan connection external speed control For fans with PWM control capability follow the circuit above except connect the optoisolator returns to Pin...

Page 70: ...he Remote Reset Start Request input Removing voltage allows DC power to reach the RF driver and begins a five second delay after which lasing is enabled RDY LED illuminates yellow The RF driver is dis...

Page 71: ...the Shutter Switch is Open and a Shutter Open Request signal is present SHT LED illuminated blue The output is open in a high impedance state and the SHT LED is off when the manual Shutter Switch is C...

Page 72: ...ock circuitry is open INT indicator illuminated red The output is open in a high impedance state and the INT LED is green when interlock circuitry is closed Important Note After the Shutter Open outpu...

Page 73: ...REMOTE INTERLOCK FUNCTIONS PAGE 73 Table 4 10 Ti60 general specifications continued...

Page 74: ...REMOTE INTERLOCK FUNCTIONS PAGE 74 Table 4 11 Ti80 general specifications...

Page 75: ...REMOTE INTERLOCK FUNCTIONS PAGE 75 Table 4 11 Ti80 general specifications continued...

Page 76: ...REMOTE INTERLOCK FUNCTIONS PAGE 76 Table 4 12 Ti100 general specifications...

Page 77: ...REMOTE INTERLOCK FUNCTIONS PAGE 77 Table 4 12 Ti100 general specifications continued...

Page 78: ...TECHNICAL DRAWINGS PAGE 78 Technical Drawings Figure 4 25 Water cooled ti60 ti80 ti100 package outline and mounting dimensions...

Page 79: ...TECHNICAL DRAWINGS PAGE 79 Figure 4 26 Fan cooled ti60 ti80 package outline and mounting dimensions...

Page 80: ...TECHNICAL DRAWINGS PAGE 80 Figure 4 27 OEM air cooled ti60 ti80 SA model package outline and mounting dimensions 1 of 2...

Page 81: ...TECHNICAL DRAWINGS PAGE 81 Figure 4 28 OEM air cooled ti60 ti80 SA model package outline and mounting dimensions sheet 2 of 2...

Page 82: ...TECHNICAL DRAWINGS PAGE 82 Figure 4 29 Ti Series HS Outline and Mounting...

Page 83: ...TECHNICAL DRAWINGS PAGE 83 Figure 4 28 Ti 100p Outline and Mounting...

Page 84: ...TECHNICAL DRAWINGS PAGE 84 Figure 4 29 Ti 100 Fan Outline and Mounting...

Page 85: ...TECHNICAL DRAWINGS PAGE 85 Figure 4 30 ti Series packaging instructions...

Page 86: ...aps and oil separators on each filter and or dryer between the laser and your compressed air source Compressed air purity must meet the gas purity specifications shown in Assist Gas Purity Specificati...

Page 87: ...or the laser Carefully follow the steps below to inspect and clean the optical components in the beam path Before beginning the cleaning process read this entire section thoroughly to ensure that all...

Page 88: ...low lists the type and grade of materials required to properly clean optical surfaces Cleaning Material Requirements Latex gloves or finger cots Powder free Air bulb Clean air bulb Ethyl or isopropyl...

Page 89: ...at the cleaning liquid evaporates right behind the wipe Carefully examine the optic under a good light Certain contaminants or damage such as pitting cannot be removed In these cases the optic must be...

Page 90: ...ut each symptom and cause can be found in paragraphs following each heading Important Note Attempting repair of a SYNRAD ti Series laser without the express authorization of SYNRAD Inc will void the p...

Page 91: ...MAINTENANCE TROUBLESHOOTING PAGE 91 Figure 4 31 Operational Flowchart The flowchart below illustrates the ti Series start up sequence...

Page 92: ...es control Status LEDs Ti Series LED indicators also mirrored as output signals on the User I O connector provide status information to the user The table below shows ti Series output signal and LED i...

Page 93: ...MAINTENANCE TROUBLESHOOTING PAGE 93 Table 4 14 Status Signals...

Page 94: ...ed from OFF to the ON position After the RDY indicator illuminates a five second delay occurs before the ti Series is permitted to lase The SHT LED illuminates blue when a Shutter Open request signal...

Page 95: ...LED flashes continuously until the gas breaks down into a plasma state The table below lists error codes the corresponding fault condition and describes possible corrective actions Resetting Faults Ke...

Page 96: ...result in this fault Inspect the output coupler optic at the faceplate of the laser for damage If the No Strike fault persists contact SYNRAD or a SYNRAD Authorized Distributor Resetting Faults OEM La...

Page 97: ...eam Delivery Optics Important Note When the application requires air instead of nitrogen as an assist gas we recommend the use of breathing quality air available in cylinders from a gas or welding sup...

Page 98: ...e signal to the ti100p may interfere with its pulsing performance Caution Possible Equipment Damage Shut down the laser and carefully inspect each optic in the beam delivery path including the laser s...

Page 99: ...MAINTENANCE TROUBLESHOOTING PAGE 99...

Page 100: ...etpoint 40 Class IV safety features 26 Code of Federal Regulations CFR 23 24 Command signal PWM duty cycle 43 signal amplitude 43 Condensation damage 88 Controlling laser power control signals 42 Cont...

Page 101: ...Operating modes analog current control 45 analog voltage control 45 external control 45 Optical resonator Output Common 50 56 69 70 Output signals Interlock Open 50 56 Laser Active 49 Laser ready 49 5...

Page 102: ...g 89 T Technical Support 9 Temp TMP indicator 49 56 Trademark information 7 Troubleshooting 90 operational flowchart 94 U UC 2000 Laser Controller 45 User I O connections Input Output signals 48 summa...

Page 103: ...l for additional installation integration and operation information Front panel for ti 60w ti 80w and ti 100w models The High Stability HS laser does not provide DP power Physical Specifications ti 60...

Page 104: ...ited to 50 Maximum Pulse Repetition Frequency PRF is 100 kHz Pulse width is limited to 500 s maximum The ti100p is shipped with a beam expander mounted and aligned to the faceplate Available expansion...

Page 105: ...APPENDIX PAGE 3 This page is intentionally left blank...

Page 106: ...Engineered by Synrad part of Novanta Novanta Headquarters Bedford USA Phone 1 781 266 5700 Email photonics novanta com Revision X August 2022 2022 Novanta Corporation All rights reserved...

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