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Synrad FH FLYER, Operator'S Manual

Get the most out of your Synrad FH FLYER laser with the Operator's Manual available for free download. This comprehensive manual provides all the information you need to operate your machine efficiently and effectively. Access the manual at manualshive.com and unlock the full potential of your Synrad FH FLYER.

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Synrad FH Flyer Marking Head Operator’s Manual Version 3.4 

Technical Reference 

5

Tracking hardware ......................................................................................................4-9

Position encoder .............................................................................................................................

4-9

Part sensor .........................................................................................................................................

4-14

DC power supply ............................................................................................................................

4-18

WinMark Pro tracking setup ....................................................................................4-19
Determining line speed ............................................................................................4-24

Line speed formula ........................................................................................................................

4-24

Sample calculations .......................................................................................................................

4-24

Tracking optimization ................................................................................................4-26

Text ......................................................................................................................................................

4-26

Graphics .............................................................................................................................................

4-27

Mark placement ..............................................................................................................................

4-28

Line speed optimization ..............................................................................................................

4-28

Summary ...........................................................................................................................................

4-29

Tracking (cont.) 

4

FH Flyer technical overview .....................................................................................5-3

Marking head ...................................................................................................................................

5-3

Beam expansion ..............................................................................................................................

5-3

Lens specifications .........................................................................................................................

5-4

Input/Output circuitry  ..............................................................................................5-5

User Interface overview ...............................................................................................................

5-5

In15 VDC supply ..............................................................................................................

5-7

Digital input circuitry ....................................................................................................................

5-7

Digital output circuitry .................................................................................................................

5-14

FH Index/Tracker to Flyer conversion ......................................................................................

5-18

FH Smart to Flyer conversion .....................................................................................................

5-21

USB port ..........................................................................................................................5-25

USB connections .............................................................................................................................

5-25

Electrical isolation/electrical noise ...........................................................................................

5-25

Ethernet port ................................................................................................................5-26

Ethernet overview ..........................................................................................................................

5-26

Ethernet port LEDs .........................................................................................................................

5-26

Ethernet/Flyer cabling ..................................................................................................................

5-26

Fast Acting Safety Interlock .....................................................................................5-29
Flyer web interface .....................................................................................................5-31

Summary of Contents for FH FLYER

Page 1: ...Flyer 3D Head Operator s Manual 4600 Campus Place Mukilteo WA 98275 1 800 SYNRAD1 tel 1 425 349 3500 fax 1 425 349 3667 e mail synrad synrad com web www synrad com FH MARKING HEAD FLYER...

Page 2: ...ystem Operator s Manual Version 3 4 SYNRAD is a registered trademark of Novanta Corporation Novanta Corporation 2018 All Rights Reserved No reproduction without written authorization DATE February 201...

Page 3: ...EU requirements 6 Declaration of Conformity 8 Introduction 1 2 Basic marking setup 1 2 FH Flyer features 1 3 Control modes 1 3 Unpacking 1 4 Incoming inspection 1 4 Packaging guidelines 1 4 Inventory...

Page 4: ...nd indicators 2 2 Initial start up 2 3 Test firing the laser 2 3 Marking in WinMark control mode 2 5 Getting Started cont 1 Introduction 3 2 Stand alone definitions 3 2 Control modes 3 2 Supported fun...

Page 5: ...zation 4 28 Summary 4 29 Tracking cont 4 FH Flyer technical overview 5 3 Marking head 5 3 Beam expansion 5 3 Lens specifications 5 4 Input Output circuitry 5 5 User Interface overview 5 5 Internal 15...

Page 6: ...45 FH Flyer Firestar v30 package outline drawing 5 46 FH Flyer Firestar v40 package outline drawing 5 47 FH Flyer Firestar t70i package outline drawing 5 48 FH Flyer Firestar t Series package outline...

Page 7: ...14 Tracking mode 6 15 Automation I O 6 16 Laser Marking FAQ 6 17 Cooling A 2 Cooling FH Flyer A 2 Heat load factors A 2 Calculating heat load A 4 Mounting an auxiliary cooling fan A 8 Power measuremen...

Page 8: ...able 1 14 Figure 1 11 Connecting the USB Communication cable 1 16 Figure 1 12 Creating a new Flyer device name 1 19 Figure 1 13 Flyer IP Address Ranges dialog 1 23 Figure 2 1 FH Flyer control panel 2...

Page 9: ...or encoders using Flyer s built in power supply 4 11 Figure 4 14 Linestack mark 4 13 Figure 4 15 Wiring diagram for current sinking NPN open collector part sensors 4 14 Figure 4 16 Wiring diagram for...

Page 10: ...15 Figure 5 10 Flyer output to isolated I O module 5 16 Figure 5 11 Flyer output to PLC input module 5 16 Figure 5 12 Physical wiring straight thru Ethernet connection 5 27 Figure 5 13 Physical wirin...

Page 11: ...on 100 125 assembly drawing 5 54 Figure 5 34 FH Flyer Firestar v30 assembly drawing 5 55 Figure 5 35 FH Flyer Firestar v40 t Series f100 assembly drawing 5 56 Figure 5 36 FH Flyer packaging instructio...

Page 12: ...H Flyer Marking Head Operator s Manual Version 3 4 xii Figure C 5 Maximum 48 Series f100 beam path C 5 Figure C 6 Maximum Evolution beam path C 5 Figure C 7 Maximum Firestar v Series t Series beam pat...

Page 13: ...pin assignments 5 7 Table 5 4 Input pin assignments 5 7 Table 5 5 Flyer high speed input signal parameters IN1 IN2 5 8 Table 5 6 Flyer input signal parameters IN0 IN3 IN7 5 8 Table 5 7 Possible input...

Page 14: ...pin assignments crossover connection 5 28 Table 5 21 Factory DIP switch assignments 5 30 Table 5 22 FH Series Flyer marking head specifications 5 40 Table 6 1 Required cleaning materials 6 5 Table 6...

Page 15: ...ead and associ ated optical components Possible Equipment Damage tributor Lift the laser only by the mounting feet or baseplate Do not lift or support the laser by its cooling fittings Please referenc...

Page 16: ...replace ment parts back to the customer from SYNRAD The customer however will be responsible for ship ping charges incurred when sending the failed unit or parts back to SYNRAD or a SYNRAD Authorized...

Page 17: ...u can email us by sending a message to customer care synrad com Technical Support SYNRAD Regional Sales Managers are able to answer many technical questions regard ing the installation use troubleshoo...

Page 18: ...of this license document but changing it is not allowed PREAMBLE The licenses for most software are designed to take away your freedom to share and change it By contrast the GNU General Public Licens...

Page 19: ...ay copy and distribute verbatim copies of the Program s source code as you receive it in any medium provided that you conspicuously and appropriately publish on each copy an appropriate copyright noti...

Page 20: ...or distribute the Program or its derivative works These actions are prohibited by law if you do not accept this License Therefore by modifying or distributing the Program or any work based on the Pro...

Page 21: ...MODIFY AND OR REDISTRIBUTE THE PROGRAM AS PERMITTED ABOVE BE LIABLE TO YOU FOR DAMAGES INCLUDING ANY GENERAL SPECIAL INCIDENTAL OR CONSE QUENTIAL DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE TH...

Page 22: ...e packages typically libraries of the Free Software Foundation and other authors who decide to use it You can use it too but we suggest you first think carefully about whether this license or the ordi...

Page 23: ...e that the user of a program that is linked with the Library has the freedom and the wherewithal to run that program using a modified version of the Library The precise terms and conditions for copyin...

Page 24: ...nse version 2 instead of to this License If a newer version than version 2 of the ordinary GNU General Public License has appeared then you can specify that version instead if you wish Do not make any...

Page 25: ...ny data and utility programs needed for reproducing the executable from it However as a special exception the materials to be distributed need not include anything that is normally distributed in eith...

Page 26: ...f the Library specifies a version number of this License which applies to it and any later version you have the option of following the terms and conditions either of that version or of any later vers...

Page 27: ...Type Project and FreeType archive refer to the set of files originally distributed by the authors David Turner Robert Wilhelm and Werner Lemberg as the FreeType Project be they named as alpha beta or...

Page 28: ...for commercial advertising or promotional purposes without specific prior written permission We suggest but do not require that you use one or more of the following phrases to refer to this software...

Page 29: ...Type Project and FreeType archive refer to the set of files originally distributed by the authors David Turner Robert Wilhelm and Werner Lemberg as the FreeType Project be they named as alpha beta or...

Page 30: ...for commercial advertising or promotional purposes without specific prior written permission We suggest but do not require that you use one or more of the following phrases to refer to this software...

Page 31: ...l features Unpacking provides important information about unpacking your FH Series Flyer marking head Inventory describes the components shipped with your FH Series Flyer marking head Mounting describ...

Page 32: ...Figure 1 1 Typical FH Flyer static marking setup The following components shown in Figure 1 1 are available from SYNRAD SYNRAD FH Series Flyer marking head w SYNRAD CO2 laser 10 W 125 W FLMK mounting...

Page 33: ...d a 200 mm lens Control modes WinMark control mode When operating in WinMark control mode WinMark Pro controls Flyer through a USB or Ethernet con nection WinMark Pro asserts normal control of marking...

Page 34: ...ents are on hand Save all shipping containers and packaging materials including covers and plugs Use these special ized packing materials when shipping the marking head to another location When packag...

Page 35: ...ut the need for time consuming alignment procedures Figure 1 2 illustrates all the components except laser shipped with a complete marking package If you ordered a SYNRAD 48 Series 10 W FLMK 1A or 25...

Page 36: ...n Index or Tracking mode FH Flyer Operator s Manual provides setup operation and maintenance information DC Power Cable connects power from your 30 VDC power supply to the Flyer marking head Laser Con...

Page 37: ...ise alignment required between the head and laser Beam Enclosure Tube encloses the beam path between the laser s output and the marking head s input aperture Mounting Bolt Package contains seven 1 4 2...

Page 38: ...area with a beam enclosure shield to confine any re flected laser radiation To prevent damage to your Flyer head when using a custom built mounting bracket verify that the 1 4 20 UNC mounting screws...

Page 39: ...ion to your right when facing Flyer s membrane panel The FH Flyer head is positioned by dowel pins on the L bracket which in turn is dowel pinned to the Mounting Rail To mount the L bracket to the Mou...

Page 40: ...el holes in the L bracket 3 Install and tighten three 1 4 20 3 4 socket head capscrews through the L bracket into the Flyer head 4 Fasten the Beam Enclosure Tube to the L bracket using four 8 32 1 4 b...

Page 41: ...theappropriatemountingholesasshowninthemountingdiagramsinthe Technical Reference chapter A Firestar t60 laser is shown in Figure 1 7 3 Install and tighten four capscrews to secure the laser to the Mou...

Page 42: ...luence head temperature and an equation to calculate an approximate internal temperature for your marking situation This sec tion also provides information about mounting an external cooling fan or co...

Page 43: ...C Power cable 1 Locate the DC Power cable in the ship kit It is manufactured with 18 AWG wire and measures 6 feet 1 8 m long with a three pin connector on one end and tinned conductors on the other 2...

Page 44: ...th DC Power cable a spare power connector with crimp pins for 18 24 AWG wire is included in the Accessory Kit When wiring the spare connector refer to Figure 1 9 below for the polarity of Flyer s Powe...

Page 45: ...nected to the Laser Control cable s shielded outer conductor Firestar v40 f100 or ti Series laser Attach the end of the coaxial control cable with the ferrite bead to the Laser Control BNC connector o...

Page 46: ...signed to handle continuous data transfer between devices To connect the USB Communication cable refer to Figure 1 11 and perform the following steps FH MARKING HEAD FLYER ETHERNET USB LASER CONTROL P...

Page 47: ...ector To minimize ground loop noise ground the cable shield at the user end only the cable shield at the User Interface connector should be left floating 3 After your field wiring is completed connect...

Page 48: ...ng Table 1 3 Gas purity specifications Purge Gas Specification Nitrogen High Purity Grade 99 9500 purity or better Air Breathing Grade 99 9996 purity or better Air Compressed 99 9950 purity or better...

Page 49: ...nMark Pro v6 Laser Marking Software runs on Microsoft Windows 7 Vista XP and 2000 Operating Systems WinMark Pro software has the following minimum installation and operating requirements 16 MB RAM 30...

Page 50: ...e Device tab is to right click the Mark button In addition to Object Name the Device tab provides other head related setup and status properties in cluding firmware version IP addresses lens selection...

Page 51: ...For additional ca bling information see the Ethernet port section in the Technical Reference chapter 2 Connect the USB Communication cable between Flyer and the WinMark Pro host computer 3 Power up Fl...

Page 52: ...DHCP if enabled and create a static IP address for your computer Note The exact steps may vary depending on your operating system a From the Start menu go to Settings and choose Network Connections b...

Page 53: ...r will communicate via the Ethernet using the proto col you have selected Note If WinMark Pro does not connect to Flyer after boot up go to the Devices menu and click Con nect To Ethernet Flyer In the...

Page 54: ...rotocol is intended for legacy support only for example systems where Flyer is replacing an existing FH Smart marking head For maximum flex ibility newly integrated systems incorporating FH Flyer mark...

Page 55: ...s who wish to write applications where the Flyer marking head is the only device on the network use the SynComm Modbus Asynchronous protocol The Modbus Asynchronous protocol provides additional featur...

Page 56: ...getting started 56 SYNRAD FH Series Flyer Operator s Manual Version 3 4 This page intentionally left blank...

Page 57: ...about your laser Compliance explains in the subsections therein applicable and appropriate regula tion information Note Read the entire safety section This will ensure you are familiar with the hazard...

Page 58: ...nual or on the equipment to alert both operating and service personnel to the recommended precautions in the care use and handling of Class 4 laser equipment Terms Certain terms are used throughout th...

Page 59: ...permanent damage This product is not intended for use in explosive or potentially explosive atmospheres Materials processing with a laser can generate air contaminants such as vapors fumes and or part...

Page 60: ...ditions Never operate the laser in the presence of flammable or explosive materials gases liquids or vapors Safe operation of the laser requires the use of an external beam block to safely block the b...

Page 61: ...to applicable laser safety procedures D risk of exposure to hazardous or lethal voltages through unauthorized removal of covers doors or access panels E generation of hazardous air contaminants that m...

Page 62: ...r EN60825 without additional safeguards 4600 Campus Place Mukilteo WA 98275 425 349 3500 MODEL FHFL30 U TESTED AT 30 VOLTS MFG August 31 2009 Ser FHFL033070003 AVOID EXPOSURE Invisible laser radiation...

Page 63: ...r recommend laser components that are CE marked for compliance with applicable European Union Directives Because OEM laser products are intended for incorporation as components in a laser process ing...

Page 64: ...stics that have met or exceeded the requirements of 47 CFR 18 Radiated and Conducted Emissions FCC information to the user Interference Potential In our testing SYNRAD has not discovered any significa...

Page 65: ...use as components of any system for subsequent sale are not subject to this Standard since the final product will itself be subject to the Standard This means that Buyers of OEM laser components are s...

Page 66: ...applied when Keyswitch is in On position Power fail circuit element Yes Yes No lockout1 Disables RF driver laser output if input power is removed then later reapplied AC power failure or remote inter...

Page 67: ...atibility Directive 2014 35 EU Low Voltage Directive 2011 65 EU RoHS Directive EN 61010 1 2010 Safety Requirements for Electrical Equipment for Measure ment Control and Laboratory Use Part 1 General R...

Page 68: ...EU Low Voltage Directive 2011 65 EU RoHS Directive Applicable Standard s EN 61000 6 4 2007 A1 2011 Radiated Emissions Group 1 Class A EN 60950 1 2006 A12 2011 Equipment Safety EN 61000 6 2 2005 AC 20...

Page 69: ...iliarize yourself with Flyer s controls and indicators and to begin marking operation This chapter contains the following information Controls and indicators displays and describes FH Flyer marking he...

Page 70: ...owered up and connected via the USB Communication cable The USB LED turns red when WinMark Pro is com municating with Flyer 6 USB Port provides a connection point for a USB interface between your comp...

Page 71: ...arked in millimeters to set the working distance Z axis adjustment from the bottom of the focusing lens mount to the mark surface as shown in Figure 3 2 The nominal working dis tance is engraved on th...

Page 72: ...slow 2 Hz rate Flyer is operational when the Status LED illuminates solid green Once Flyer is booted up and the optical scanners are activated you may hear a high frequency hiss from the head This his...

Page 73: ...evel determined by the 50 duty cycle of your laser using a default speed of 40 inches per second The Status indicator flashes green at a fast 10 Hz rate during marking operations The test pattern show...

Page 74: ...not refer toTroubleshooting in the Maintenance Troubleshooting chapter Figure 3 4 WinMark Pro s Mark button Create a mark file 1 Check that the Lens size entered in WinMark is the same as the currentl...

Page 75: ...m area are in place 4 Click the Mark button or select Mark from the File menu After the Synrad WinMark Launcher dialog opens click the Start F1 button to begin marking Warning serious personal injury...

Page 76: ...operation 76 SYNRAD FH Series Flyer Operator s Manual Version 3 4 This page intentionally left blank...

Page 77: ...mode FH Flyer can operate independently of the marking computer This chapter contains the following information Introduction describes FH Flyer s control modes and lists supported mark functions WinM...

Page 78: ...k control mode When operating in WinMark control mode WinMark Pro controls Flyer through a USB or Ethernet con nection WinMark Pro asserts normal control of marking operations initiating a mark manual...

Page 79: ...ml for firmware updates that may add additional functionality Table 4 1 Stand alone marking features Supported by Flyer Stand alone Operation Not Supported by Flyer Stand alone Operation Fonts Fonts W...

Page 80: ...roll down to the Marking Head Firmware Version property to view the current firmware version Stand alone set up When communicating with an FH Flyer marking head enter stand alone or FH Smart emulation...

Page 81: ...nsure that all personnel in the area are wearing the appropriate protective eyewear and are physically clear of the mark area before starting a mark session Figure 4 1 Stand alone Toolbar Mark Current...

Page 82: ...utton to save the mark file displayed on the Drawing Can vas to the FH Flyer Filestore You are prompted for a filename and can also specify a path if one or more subfolders exist in the Filestore Note...

Page 83: ...ons as files are downloaded to or uploaded from the head Allow Flyer to complete the requested file operation before proceeding Figure 4 3 File operations indicator Valid file types Although you can s...

Page 84: ...he existing file is overwritten without warning Deleting files To delete a file from the Filestore right click the file to select it and from the contextual menu choose Delete File or press the Delete...

Page 85: ...g on an mkh mark file provides the options shown in Figure 4 5 and described below Figure 4 5 Contextual menu mkh mark files Set As MarkOnStartup Selecting this function changes two important properti...

Page 86: ...e selected mark file from the Filestore Important Note You are not prompted to review this action The file is deleted and is not recoverable Copy File Copies the selected mark file to the computer s C...

Page 87: ...er to the selected folder in the Filestore using the Open dialog box After the file is copied to the selected folder the folder is opened and its contents are displayed Note When copying files from a...

Page 88: ...in Figure 4 8 and described below Figure 4 8 Contextual menu Filestore Download File Downloads a file from a computer or server to the root directory in the Filestore using the Open dialog box Note Wh...

Page 89: ...Fonts The release of Flyer firmware version 2 06 adds the ability to render TrueType ttf fonts in stand alone mode and store those fonts in the Flyer Filestore or in a network share folder To ensure t...

Page 90: ...d should be stored on a network share instead There is no standard convention for naming TrueType fonts You must carefully verify that the fonts used in your WinMark Pro mkh mark files are the same as...

Page 91: ...er option button 5 Click OK to accept this action and close the folder Properties dialog Note In Window s Explorer the folder icon changes to indicate the folder is now a shared folder Setup Flyer s n...

Page 92: ...t Hardware software setup 1 Ensure that you have completed all the connections listed in the Getting Started chapter including USB or Ethernet connections If using an Ethernet connection refer to the...

Page 93: ...all laser safety precau tions described in this manual have been followed During the time that FH Flyer is actively marking the Launcher window opens and displays mark progress and cycle time In this...

Page 94: ...le s Mark Count on the Drawing s Marking tab is set to zero 0 or a value that matches the number of parts you plan to mark Note If Mark Count is one 1 then only one mark will occur each time the head...

Page 95: ...from the bottom of the focusing lens mount to the surface of the part Refer back to Figure 3 5 in the Operation chapter Lase the mark 1 Check that all safety precautions discussed earlier such as saf...

Page 96: ...hrough the Flyer web page SeeFlyer web interface in theTechnical Reference chapter for details Stand alone Master Control File In FH Flyer s stand alone Master Control File mode the head is configured...

Page 97: ...ted Hardware software setup 1 Ensure that you have completed all the connections listed in the Getting Started chapter including USB or Ethernet connections If using an Ethernet connection refer to th...

Page 98: ...ng is not the first file marked In strobed mode where Type 1 the first file marked is determined by the input state present after the Strobe input is recognized in continuous mode where Type 0 the fir...

Page 99: ...on during the mark Note When the head is busy marking it may not have sufficient time to initialize the Filestore view so files stored in the Filestore may not appear in the Flyer Files window End a s...

Page 100: ...Flyer automation and Event Builder commands within individual mkh files are processed in sequence just as in a standard mark session Master Control Files cause Flyer to function in one of two ways in...

Page 101: ...4000 0x2000 0x1000 0x0800 0x0400 0x0200 0x0100 Example When reading only one byte eight bits and the active input state is Input IN7 IN6 IN5 IN4 IN3 IN2 IN1 IN0 Input state 0 0 0 0 1 1 1 1 this corres...

Page 102: ...uired input state The mask value forces Flyer to ignore any inputs outside of the mask boundary This concept is illustrated below Input example 1 Input IN7 IN6 IN5 IN4 IN3 IN2 IN1 IN0 Current input st...

Page 103: ...he desired output state The mask value prevents Flyer from changing any outputs that fall outside the mask boundary Output example 1 Output OUT7 OUT6 OUT5 OUT4 OUT3 OUT2 OUT1 OUT0 Current output state...

Page 104: ...Input Byte Inputs Match File Definition Is File Loadable Load File Start Mark Session1 Mark File End Mark Session2 Wait NullFile milliseconds No Yes No Set Error State End Mark Session Yes No SetDigit...

Page 105: ...on1 Mark File Wait NullFile milliseconds No Yes No Set Error State End Mark Session Yes No SetDigital16 Read LSB Input Byte Read MSB Input Byte Wait Delay16 milliseconds Yes 1 Start mark session and r...

Page 106: ...byte For example if the first byte the LSB is decimal 140 bit 7 bit 4 and bit 3 on or active the hexadecimal equivalent is 0x8C If the second byte the MSB is 0 decimal all bits off or inactive during...

Page 107: ...rming a comparison of the inputs to determine the next file match If a Strobe is not present Flyer continues marking the file currently loaded into memory FH Flyer does not constantly monitor the Stro...

Page 108: ...aster Control File Keyword InitialDelay Operation Continuous strobed Required No Format InitialDelay arg1 where arg1 is a single integer value Argument InitialDelay forces Flyer to wait the InitialDel...

Page 109: ...equire a 16 bit input BitCount 16 next step in Master Control File Keyword SetDigital16 Operation Continuous strobed Required No Format SetDigital16 arg1 arg2 where the arguments consist of decimal or...

Page 110: ...mal value denoting the re quired input state and arg2 is a path filename Argument Arg1 is a single decimal or hexadecimal value that specifies the required input state match Arg2 is a case sensitive p...

Page 111: ...cular file Flyer will then execute a NullFile delay if one is specified Example specify outputs OUT5 and OUT4 as the mask OUT5 32 and OUT4 16 so mask value is 48 decimal or 0x30 hex The desired output...

Page 112: ...0x30 hex The desired output state on an error is OUT5 1 and OUT4 1 so the output value is 48 decimal or 0x30 hex Error 0x30 0x30 remember that a space is a data delimiter next step in Master Control F...

Page 113: ...h symbol indicates that file resides in the Filestore s root directory File 2 markfile2 mkh File 3 Folder1 markfile3 mkh markfile3 resides in Folder1 in the Filestore File 4 Folder2 subfolder1 markfil...

Page 114: ...T7 1 and OUT6 0 to indicate that another input read file match operation will begin after the InitialDelay command SetDigitalInit 0xC0 0x80 Add a 5 millisecond ms delay to allow input states to transi...

Page 115: ...le5 mkh File 6 network markfile6 mkh markfile and markfile6 mkh reside on a network share connected via FH Flyer s Ethernet port File 7 markfile1 mkh A match to 1 or 7 marks the same file markfile1 mk...

Page 116: ...stand alone operation 116 SYNRAD FH Series Flyer Operator s Manual Version 3 4 This page intentionally left blank...

Page 117: ...rminology for tracking Tracking mark criteria describes criteria for successful tracking operation Tracking hardware explains how to connect position encoder part sensor and DC power supply components...

Page 118: ...length much larger than the extents of the Drawing Canvas for a given focusing lens See the WinMark Pro web site at http www winmark com products winmark_ApplicationsNotes html for an Application Note...

Page 119: ...xplained by visualizing an area the size of WinMark Pro s Drawing Canvas centered on the center point of the factory test mark in the focal plane of the lens The Drawing Canvas would exactly cover the...

Page 120: ...beneath the Flyer head where marking is completed without error The Tracking Window is defined as the smaller of either Usable Field Size or Mark Pitch Note that the Tracking Window is located within...

Page 121: ...rea is the area on the part or array of parts that will be lased with the Mark as parts move underneath the FH Flyer head See Figure 5 5 Usable Field Size Mark Pitch ABCD1234 ABCD1234 Part Motion 0 AB...

Page 122: ...ns Object Reference Point The Object Reference Point is the X Y coordinate of the Mark s top left corner in the direction of part mo tion as viewed on WinMark s Drawing Canvas See Figure 5 6 Figure 5...

Page 123: ...er Resolution encoder pulses per millimeter of conveyor motion must be properly set to prevent mark distortion or marking outside theTarget Area SeeTracking hardware later in this chapter for details...

Page 124: ...edownstreamedgeoftheTrackingWindow coincideswiththedownstreamedgeofthe Mark ing Window then unmarked portions of the Target Area that move beyond the edge of the Tracking Window are not marked and las...

Page 125: ...section for details Position encoder If the speed of your parts conveyor or web varies even slightly during the time that marking occurs then you must add a position encoder to your parts handling se...

Page 126: ...king NPN open collector encoder Figure 5 11 shows how to power the same type encoder from Flyer s built in 15 VDC power supply See Figure 5 12 or 5 13 when wiring current sourcing PNP encoders 25 24 1...

Page 127: ...N2_LO 21 10 Figure 5 12 Wiring diagram for current sourcing PNP open collector encoders Figure 5 13 Wiring diagram for current sourcing PNP open collector encoders using Flyer s built in power supply...

Page 128: ...ion value is much larger FH Flyer s optically isolated high speed inputs IN1 IN2 have an input frequency limitation of 40 kHz This means you should choose the encoder s output encoder pulses per revol...

Page 129: ...djustment working distance will affect tracking performance as the mark may be too faint Changing the Z axis also affects the optimum Encoder Resolution value since the optical scanners are now moving...

Page 130: ...r debounced mechanical limit switch Low level output voltage 1 0 V to 1 0 VDC 0 V typ High level output voltage 3 0 V to 24 0 VDC On state current 6 mA typical 9 mA maximum at 5 VDC 16 mA typical 23 m...

Page 131: ...er supply driving a current sourcing PNP open collector part sensor Figure 5 18 shows how to power the same type part sensor from Flyer s 15 VDC power supply 25 24 15 14 13 12 2 1 PART SENSOR V OUT GN...

Page 132: ...lt in power supply Verify that field wiring is correct after all part sensor connections are complete using the Digital Scope application DigScope exe in the WinMark folder If the part sensor is prope...

Page 133: ...igger on the falling edge Ensure that your part sensor is config ured to generate the correct rising or falling edge output pulse 3 Center a sheet of anodized aluminum or a scrap production part on th...

Page 134: ...O components sink or source a total of more than 400 mA you must provide an appropriately sized DC power supply to power your I O devices Power supply specifications Table 5 3 lists electrical specif...

Page 135: ...g meaningful to your facility such as its Ethernet IP address or a reference to its physical location such as AssemblyLine3 Figure 5 20 Tracking properties on Flyer device tab To setup your FH Flyer m...

Page 136: ...marking vectors based on encoder pulses distance Flyer s tracking algorithm can continue to accurately mark an object even when it stops or reverses direction once the Target Area has fully entered t...

Page 137: ...corner in the direction of part motion The specified Sen sor Distance must be greater than or equal to the absolute value of the X position or Y position reference point coordinate When the tracking...

Page 138: ...ition encoder no directional informa tion which is appropriate only in applications where the part does not reverse direction during marking Encoder Resolution Encoder Resolution is the number of enco...

Page 139: ...hen Internal Part Trigger is No this property is ignored The Allow External Part Trigger property will not delay the first mark beyond the point where the distance interval defined by Part Pitch is re...

Page 140: ...r the specific material to be marked The formula described below provides the approximate maximum line speed for a specific mark file using an FH Series Flyer marking head in tracking mode Line Speed...

Page 141: ...Tracking Window Cycle Time 152 mm 0 32 sec Line Speed 475 mm sec 28 5 m min 93 5 ft min Sample calculation 2 Refer to Figure 5 27 and the following sample line speed calculation Figure 5 27 Tracker li...

Page 142: ...t to be marked the last part of the Z exits the Tracking Window Figure 5 28 illustrates placement of the text to be marked on the Drawing Canvas Figure 5 28 Sample text mark Flyer marks text from left...

Page 143: ...speed too fast to finish error message is displayed in the mark log on the right side of the Launcher window This error occurs when a Target Area containing any unmarked microvectors moves outside th...

Page 144: ...in Figures 5 28 and 5 29 If theTrackingWindow is smaller than Usable Field Size increase the Mark Pitch so that it is equal to or greater than the Usable Field Size If this is not possible then consid...

Page 145: ...ke into account the time required for other automation processes such as motion controllers or automation software to complete their respective tasks between each mark These factors must be accounted...

Page 146: ...SYNRAD FH Series Flyer Operator s Manual Version 3 4 116 This page intentionally left blank...

Page 147: ...H Flyer s over temperature warning feature Custom test mark feature explains how to implement the custom test mark feature using WinMark Pro v6 and your FH Flyer marking head General specifications li...

Page 148: ...125 package outline drawing illustrates package outline and mounting dimensions for Flyer with an Evolution 125 125 W laser Flyer Model 48 1 48 2 mounting illustrates an exploded assembly drawing for...

Page 149: ...where the processor on Flyer s control board converts vector data to microvector commands These microvector commands as well as the corresponding laser power com mands are sent to the Digital Signal P...

Page 150: ...king area at the same working distance our FH Series lenses provide an extended rectangular mark area beyond the standard field specification InWinMark Pro the white center area on the Drawing Canvas...

Page 151: ...externally connected I O devices two high speed optoisolated inputs six bipolar optoisolated inputs and eight bipolar optoisolated outputs that allow you to automate your marking operation The male DB...

Page 152: ...nts for Flyer s DB 25 User Interface connection See the connection notes below for important information about A B and HI LO connection points Table 6 2 User Interface pin assignments DB 25 Pin Signal...

Page 153: ...rt sensor and position encoder hardware remember that the total current demand of these devices cannot exceed 400 mA Table 6 3 summarizes 15 VDC pin assignments Table 6 3 15 VDC pin assignments DB 25...

Page 154: ...N1_LO and IN2_LO provide the corresponding isolated low side return IN1 IN2 inputs are protected by 100 mA self resetting fuses Refer to Table 6 5 for IN1 IN2 input specifications When driving Flyer s...

Page 155: ...750 2W Input field wiring notes In electrically noisy environments we recommend using shielded multi conductor I O cable as well as a shielded backshell when connecting field wiring to Flyer s DB 25...

Page 156: ...om 5 V to 24 VDC See Table 6 7 for a listing of possible input signal configurations From sinking NPN open collector device Figure 6 4 illustrates one method of activating a Flyer input from an NPN op...

Page 157: ...re 6 5 illustrates a circuit for activating a Flyer input from an NPN open emitter logic device that is sourcing current Figure 6 5 Activating Flyer input with a current sourcing device From switch or...

Page 158: ...ply s return connection to complete the circuit Because IN0 is a bipolar input you could 5 0 V to 24 VDC FH Flyer Input Section IN1_HI IN1_LO IN2_HI IN2_LO Quadrature Rotary Position Encoder V A B GND...

Page 159: ...0 typically the start mark signal isabipolarinput youcanconnectIN0_Atothecircuit s high V side and IN0_B to the low side return or power supply common or you can connect IN0_B to the circuit s high si...

Page 160: ...side switches Table 6 8 summarizes output pin assignments whileTable 6 9 shows output signal specifications FH Flyer outputs are able to sink or source 30 mA maximum Table 6 8 Output pin assignments D...

Page 161: ...V RTN Pin 14 500mA Vs 50mA 900 2W 680pF 50mA 900 2W 680pF 50mA 900 2W 680pF 50mA 900 2W 680pF 50mA 900 2W 680pF 50mA 900 2W 680pF 50mA 900 2W 680pF 50mA 900 2W 680pF DC DC Convertor Sinking Sourcing...

Page 162: ...n of a mark Another might drive a warning light when the laser beam is active or increment a parts counter Several circuits for interfacing to Flyer outputs are shown on the following pages FH Flyer o...

Page 163: ...T0_B OUT0_B OUT0_A OUT1_A OUT1_B OUT1_B OUT1_A OUT2_A1 OUT2 7_B OUT3_A1 OUT2 7_B OUT4_A1 OUT2 7_B OUT5_A1 OUT2 7_B OUT6_A1 OUT2 7_B OUT7_A1 2 OUT2 7_B V Table 6 10 lists possible ways you can connect...

Page 164: ...share a common return line Input Output circuitry FH Index Tracker to Flyer conversion In order to retrofit a Flyer head into an existing FH Index or Tracker application you must make changes to your...

Page 165: ...25 User Interface connector Table 6 12 Index Tracker input conversion FH Index Tracker I O Connector Flyer DB 25 I O Connector Pin Wire Color Function Pin Function 9 Green Black IN0 20 IN0_A 10 Orange...

Page 166: ...to the I O supply s DC common or return side FH outputs are sinking current Input Output circuitry Use Table 6 14 when all output lines OUT4 OUT7 are connected to the I O circuit s DC voltage supply V...

Page 167: ...connected to Flyer s DB 25 connection Failure to do so may damage Flyer s internal circuitry and or any external devices connected to the I O wiring harness A Flyer supports two bipolar outputs OUT0 a...

Page 168: ...conversion sections for specific details Table 6 15 on the following page lists pin to pin connections for converting the FH Smart DB 25 Parts Handling Control connector to Flyer s DB 25 User Interfac...

Page 169: ...g head On the Flyer DB 25 User Interface connector outputs OUT2 OUT7 share a common return OUT2 7_B on Pin 2 This wiring scheme assumes that OUT4 OUT5 RTN and OUT6 OUT7 RTN are all tied to the I O sup...

Page 170: ...efer to Table 6 18 when all output lines OUT4 OUT7 are connected to the I O circuit s DC voltage supply V FH outputs function as high side switches and are sourcing current Table 6 17 FH Smart output...

Page 171: ...ring Flyer s Ethernet port Flyer heads support USB V2 0 Full Speed connections with a data bandwidth of 12 million bits per second Mbps It is not necessary to power down Flyer or your computer when co...

Page 172: ...ncludes subsections Ethernet overview Ethernet port LEDs Ethernet Flyer cabling Ethernet overview FH Series Flyer marking heads incorporate an Ethernet connection for communication between the host an...

Page 173: ...th cable then refer to the Tables and Fig ures below Table 6 19 and Figure 6 12 provide details for a straight thru Ethernet cable while Table 6 20 and Figure 6 13 describe a crossover Ethernet cable...

Page 174: ...rown 8 n c n c not connected Figure 6 12 shows the physical wiring for a straight thru Ethernet cable Figure 6 12 Physical wiring straight thru Ethernet connection Ethernet port Table 6 20 provides pi...

Page 175: ...ction Fast Acting Safety Interlock Many marking applications require a safety action to occur for each part that is marked An example of this action is a machine that lowers a shield over a part prior...

Page 176: ...feature refer to Figure 6 14 and perform the following steps Figure 6 14 Opening Flyer to enable FASI 1 Remove DC power from the Flyer head or disconnect the DC Power cable 2 Refer to Figure 6 14 and...

Page 177: ...pidly if FASI is enabled and marking is commanded but IN3 is not active Table 6 21 Factory DIP switch assignments DIP SW SW Default Setting Notes SW1 1 OFF Switch ON to enable FASI SW1 2 OFF must rema...

Page 178: ...and Last Bootup logs Note In certain situations when Mark On Startup is enabled Flyer may not exit stand alone marking depending on the configuration of mark file automation If this occurs click theM...

Page 179: ...firmware then select the file and click Open to continue with the upgrade otherwise click Cancel 7 A dialog box displays Flyer s current firmware version and the upgrade version ClickYes to proceed w...

Page 180: ...ontinuous and evenly worn raceway When used from the initial start up of your FH Series Flyer marking head as a preventive maintenance measure implementation of the clearing mark is the best possible...

Page 181: ...disabled in Tracking mode Over temperature warning In addition to monitoring FH Flyer head temperature visually using WinMark Pro FH Flyer marking heads have the ability to generate an output signal w...

Page 182: ...tput OUT7 activates to indicate that power amp air temperatures are at or above 65 C and additional cooling is required The activation of output OUT7_A occurs when the color coded Status indicator in...

Page 183: ...termines how the custom test mark is initiated The options Manual and Auto are described below Custom test mark feature Manual In Manual Test Mark Mode the custom test mark simply replaces the factory...

Page 184: ...fewer words or simplify line art C Reduce the physical size of the image This reduces the number of microvectors stored in memory Note Because it is a downloaded file stored in memory a custom test m...

Page 185: ...fault test mark file can be reloaded into memory as required for lens testing or mark centering Custom test mark I O Inputs FH Flyer can read inputs IN0 IN7 during a custom test mark This input capabi...

Page 186: ...DigitalcommandsontheDrawing sAutomationtaborwhenusing SetDigitalState Event Builder commands during On Before Mark Session On Before Mark Piece On After Mark Piece and On After Mark Session stages of...

Page 187: ...X silver expander for Evolution 100 125 lasers FHFL50 xxx designates a Flyer head with a 5X red expander for Firestar v Series and t Series lasers The xxx denotes a 370 200 125 or 80 mm lens or U for...

Page 188: ...1 0 0 3 1 3 9 1 0 5 8 f o 1 7 0 8 0 1 0 G N I T N U O M E N I L T U O D A E H G N I K R A M R E Y L F 7 6 6 3 9 4 3 5 2 4 x a F O T Y R A T E I R P O R P S I G N I W A R D S I H T E B T O N L L A H S...

Page 189: ...6 2 5 1 1 2 3 3 8 A 0 9 1 2 3 6 5 5 B 3 3 5 3 5 3 1 T I X E M A E B 0 0 0 2 0 8 0 5 2 6 7 1 9 5 3 1 2 1 9 S E L O H 2 1 1 4 1 6 5 5 5 0 4 2 5 1 0 0 0 6 C G N I T N U O M 0 0 3 X 4 0 8 7 1 8 9 1 5 7 5...

Page 190: ...Y S E L O H W N I D E S O L C S I D R O D E S U N E T T I R W T U O H T I W T R A P N I R O C N I D A R N Y S F O N O I S S I M R E P R E B M U N T R A P R E B M U N E L I F G W D T E E H S G N E Y B...

Page 191: ...A D N O I T P I R C S E D B D D E T O N S S E L N U S E C N A R E L O T E L G N A 1 0 x 1 0 0 x x 5 0 0 0 x x x 5 0 s e h c n I I 1 C N I D A R N Y S F O N O I S S I M R E P R E B M U N T R A P R E B...

Page 192: ...SEE BOM RLS DESCRIPTION FINISH MATERIAL REV ECO DATE DESCRIPTION DB Inches SYNRAD INC AND SHALL NOT BE ANGLE 0 1 x 0 01 xx 0 005 xxx TOLERANCES UNLESS NOTED RLS 1 of PERMISSION OF SYNRAD INC PART NUM...

Page 193: ...S S E L N U S E C N A R E L O T E L G N A 1 0 x 1 0 0 x x 5 0 0 0 x x x 5 0 s e h c n I I 1 C N I D A R N Y S F O N O I S S I M R E P R E B M U N T R A P R E B M U N E L I F G W D T E E H S G N E Y B...

Page 194: ...5 Inches D DUVALL 1 PERMISSION OF SYNRAD INC PART NUMBER DWG FILE NUMBER SHEET ENG DRAWN BY DATE UNITS CATEGORY CHECKED BY DATE SIZE B FINISH CLASS APPROVED BY DATE OR IN PART WITHOUT WRITTEN USED OR...

Page 195: ...7 0 g u A 0 3 5 7 5 3 A s e h c n I N O I T P I R C S E D H S I N I F L A I R E T A M V E R O C E E T A D N O I T P I R C S E D E L O H W N I D E S O L C S I D R O D E S U E B T O N L L A H S D N A C...

Page 196: ...S G N E Y B N W A R D E T A D S T I N U Y R O G E T A C Y B D E K C E H C E T A D B E Z I S S S A L C H S I N I F Y B D E V O R P P A E T A D N E T T I R W T U O H T I W T R A P N I R O E L O H W N I...

Page 197: ...O I S S I M R E P R E B M U N T R A P R E B M U N E L I F G W D T E E H S G N E Y B N W A R D E T A D S T I N U Y R O G E T A C Y B D E K C E H C E T A D B E Z I S S S A L C H S I N I F Y B D E V O R...

Page 198: ...S S A L C H S I N I F Y B D E V O R P P A E T A D N E T T I R W T U O H T I W T R A P N I R O E L O H W N I D E S O L C S I D R O D E S U E B T O N L L A H S D N A C N I D A R N Y S O T Y R A T E I R...

Page 199: ...RAWING IS PROPRIETARY TO SYNRAD INC AND SHALL NOT BE USED OR DISCLOSED IN WHOLE OR IN PART WITHOUT WRITTEN PERMISSION OF SYNRAD INC DESCRIPTION PART NUMBER SHEET 1 OF 1 UNITS INCHES SIZE B DB CATEGORY...

Page 200: ...OUT WRITTEN PERMISSION OF SYNRAD INC DESCRIPTION PART NUMBER SHEET 1 OF 1 UNITS INCHES SIZE B DB CATEGORY FINISH CLASS SEE TABLE ASSY RAIL 48 5 100E 125E FH SERIES DWG FILE NUMBER 230 18121 00 DRAWN B...

Page 201: ...RANCES UNLESS NOTED D DUVALL 1 of PERMISSION OF SYNRAD INC PART NUMBER DWG FILE NUMBER SHEET ENG DRAWN BY DATE UNITS CATEGORY CHECKED BY DATE SIZE B FINISH CLASS APPROVED BY DATE OR IN PART WITHOUT WR...

Page 202: ...ESE HOLES F100 WILL USE THESE HOLES ORIENT BEVEL AS SHOWN SYNRAD INC 4600 Campus Place Mukilteo WA 98275 Phone 425 349 3500 Fax 425 349 3667 PROPRIETARY THIS DRAWING IS PROPRIETARY TO SYNRAD INC AND S...

Page 203: ...technical reference SYNRAD FH Series Flyer Operator s Manual Version 3 4 173 outline drawing FH Flyer Firestar f100 package outline and mounting dimensions...

Page 204: ...SYNRAD FH Series Flyer Operator s Manual Version 3 4 174 FH Flyer Evolution 100 package outline drawing...

Page 205: ...technical reference SYNRAD FH Series Flyer Operator s Manual Version 3 4 175 Figure 6 30 FH Flyer Evo 100 package outline and mounting dimensions FH Flyer Evolution 125 package...

Page 206: ...SYNRAD FH Series Flyer Operator s Manual Version 3 4 176 This page intentionally left blank...

Page 207: ...his chapter to perform maintenance and troubleshooting on the FH Series Flyer marking head This chapter contains the following information Maintenance explains typical maintenance procedures for the F...

Page 208: ...laser is turned off and locked out before inspecting optical components in the beam path Invisible CO2 laser radiation is emitted from the laser Corneal damage or blindness may result from exposure to...

Page 209: ...out all power to the laser and marking head You must verify that the laser is OFF before proceeding with lens removal and inspection 2 While holding the one piece lens mount assembly in place remove t...

Page 210: ...loosely fasten the three 8 32 3 8 Allen cap screws 4 While carefully tightening the three cap screws inspect the lens mount assembly around its circum ference and verify that the lens mount fits flus...

Page 211: ...om quality Cotton balls or cotton swabs High quality surgical cotton high quality paper bodied Lens cleaning guidelines When handling or cleaning infrared optics observe the following guidelines Wear...

Page 212: ...lens surface Repeat as necessary 4 Refer to Table 7 2 and select the appropriate cleaning solvent based on the type of contamination that exists on the surface of the lens Table 7 2 Cleaning solvent s...

Page 213: ...es and not in the center of the lens 8 Carefully examine the optical surface under a good light in front of a black background Certain contaminantsordamagesuchasmetalsplatterorpittingcannotberemoved I...

Page 214: ...ent operational states as described in Table 7 3 Table 7 3 Status LED indications Status LED State Operational Status of Flyer Off No power applied to Flyer or failure of control electronics During Bo...

Page 215: ...5 Table 7 5 Ethernet LED indications Ethernet LED State Ethernet Status Yellow Off No Ethernet activity or Ethernet cable disconnected Yellow Blinking Ethernet activity physical network connection OK...

Page 216: ...it has failed to fully boot up five times in a row Allow the alternate boot sequence to continue If the Status lamp starts blinking red at a fast 10 Hz rate then the alternate boot mode was successfu...

Page 217: ...al Support A solid red not blinking Status LED may indicate that the field reprogramming procedure was at tempted but DIP switch 4 on switchbank SW2 was not switched back to the OFF position Refer bac...

Page 218: ...he appropriate Flyer device If a Flyer device is not available or the selection is grayed out close and then re open WinMark Pro while the Flyer head is powered up This forces WinMark Pro to re initia...

Page 219: ...e chosen lens is from the FH Flyer list Symptom No marks or very light marks appear on the part Possible Causes The part is not positioned at the point of focus Locate the FinalTestReport shipped with...

Page 220: ...Flyer is not marking properly or there are indications of operational faults within the head Possible Causes Flyer has or is experiencing one or more fault or error conditions Before contacting SYNRA...

Page 221: ...sensor and verify that input IN0 toggles as the part sensor activates Part movement is not being sensed in the proper direction In WinMark Pro toggle the Invert Encoder Direction property on the Devi...

Page 222: ...ng chapter for instructions on how to fine tune encoder resolution settings The Product Line Speed value is set improperly If Encoderless Tracking is specified check that Product Line Speed on the Dev...

Page 223: ...ut output circuitry in theTechnical Reference chapter for information about connecting signals to from Flyer This section also contains information about converting an existing FH Index or Tracker sys...

Page 224: ...222 SYNRAD FH Series Flyer Operator s Manual Version 3 4 This page intentionally left blank...

Page 225: ...r s Manual Version 3 4 223 This appendix contains the following information Cooling explains how to determine when operating conditions and the type of marking application indicate a need for auxiliar...

Page 226: ...urns red If this happens marking will halt and you must cool the head Marking is not enabled again until ambient CPU air temperature drops below 60 C Note Real time air temperature measurements at pow...

Page 227: ...outtheir rangeof motion Ras ter objects such as bitmaps or linear bar codes generate less heat since one optical scanner moves small steps compared to the other scanner Mark object size Although not i...

Page 228: ...e sustained by Flyer s optical scanners To calculate Flyer s maximum internal temperature for a specific marking application perform the steps listed in the following sections Calculate the TGRAPH Tem...

Page 229: ...ture Curve is ______ 4 Determine the scale factor for the focusing lens used in this marking application from Table A 2 below Table A 2 Focusing lens scale factors Lens Scale Factor FLA 80 mm 2 466 FL...

Page 230: ...ls ______ C Determine the other Heat Load variables 1 Enter the ambient temperature in C of the location where Flyer is operating Note Be sure to use the maximum air temperature that could be attained...

Page 231: ...e that Flyer will reach Using the values shown in our examples we can solve the Heat Load equation to determine the maximum internal temperature Our example values are TAMB 30 C TGRAPH 9 C DCMARK 0 6...

Page 232: ...t adding a cooling fan to provide airflow over Flyer s heat sink can reduce internal temperatures by 10 C in demanding marking applications Choose a cooling fan with an airflow rating of at least 50 1...

Page 233: ...SYNRAD FH Series Flyer Operator s Manual Version 3 4 231 This appendix contains the following information Power measurements describes how to measure laser output power through an FH Series Flyer mark...

Page 234: ...m Enclosure Tube from between the L bracket and the laser 3 Power down the FH Flyer head and then connect your computer to the marking head via USB or Ethernet 4 On your computer open the Digital Scop...

Page 235: ...at the 10 6 m CO2 wavelength Since direct or diffuse laser radiation can inflict severe corneal injuries always wear eye protection when in the same area as an exposed laser beam Do not allow the lase...

Page 236: ...button for 2 3 seconds 5 Release the Reset button and quickly verify that the display reads 0 0 W 0 3 W 6 Immediately place the Power Wizard s target area in the center of the focusing optic s beam p...

Page 237: ...describes beam expansion characteristics of 48 Series Evolution and Firestar lasers and how those properties affect the beam path length and remote mounting of the FH Flyer marking head Important Not...

Page 238: ...e bottom of the focusing lens mount Build in a Z axis adjustment for either the marking surface or the mounting platform To prevent damage to your Flyer head when using a custom built mounting bracket...

Page 239: ...nting Offset mounting refers to an orientation where the beam exit of the marking head is offset some lateral distance from the laser s beam exit centerline see Figure C 3 This type of mounting is use...

Page 240: ...Report as a starting point to determine the new work ing distance Non standard FH mounting also affects the focused spot size causing the spot diameter to vary slightly from standard values Because o...

Page 241: ...am Expander 17 Max Beam Path STANDARD EXPANDER LOCATION Series 48 1 2 5 Firestar f100 laser FH Head 3X Beam Expander 136 Max Beam Path CUSTOM EXPANDER LOCATION Figure C 6 Maximum Evolution beam path E...

Page 242: ...ansion path length Figure C 7 Maximum Firestar v Series t Series beam path Firestar v Series t Series laser FH Head 5X Beam Expander 5 Max Beam Path STANDARD EXPANDER LOCATION Firestar v Series t Seri...

Page 243: ...system boot up 2 4 Test Mark power level 2 5 power measurement B 2 toxic exposure 6 2 CDRH requirements 5 CE compliance mark 7 label location 4 Cleaning optics 6 5 6 7 guidelines 6 15 Clearing mark 5...

Page 244: ...al Scope 4 11 4 16 6 15 6 17 B 2 B 3 B 4 Dimensions Flyer 5 41 Flyer outline and mounting 5 42 Disposal 3 DNS Server IP Address 1 21 1 23 E Encoder See Position encoder Encoder Resolution 4 7 4 12 4 1...

Page 245: ...2 3 13 3 14 3 15 3 18 3 19 3 20 3 21 3 22 3 23 3 24 definition 3 2 structure 3 6 3 13 FH Flyer Operator s Manual 1 6 FieldScaleX C 4 FieldScaleY C 4 Final Test Report 1 6 1 8 2 2 2 3 6 13 C 4 Firmware...

Page 246: ...nments 5 14 sample output circuits 5 15 5 16 signal parameters 5 14 User Interface overview 5 5 5 6 connector layout 5 5 User Interface pin assignments overview 5 5 5 6 15 VDC 5 7 input 5 7 output 5 1...

Page 247: ...italState 5 38 Material Safety Data Sheets MSDS 2 6 5 Measuring power See Power measurement Modbus I P 1 3 configuration 1 24 1 25 protocol guidelines 1 24 1 25 Modbus User Function 1 24 Motion Vector...

Page 248: ...9 4 14 6 15 property 4 23 Part sensor 4 2 4 7 4 20 4 21 6 15 connecting 4 14 4 16 description 4 14 setup 4 17 specifications 4 14 wiring diagrams 4 14 4 16 Path Enclosure Tube see Beam Enclosure Tube...

Page 249: ...16 3 18 3 21 property 3 4 Standalone Mark Log Level 3 18 3 21 property 3 16 Stand alone Toolbar 3 5 3 6 Start F1 button See F1 function key Startup Drawing 3 18 3 22 property 3 9 Status indicator 1 1...

Page 250: ...28 5 37 W Warning air contaminants 2 definition 1 immediate marking 2 7 3 5 3 17 laser safety precautions 2 radiation exposure 2 WaitDigitalState 5 38 5 39 Warranty information xvi Web interface 5 31...

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