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20 

 

§

CHECKING FOR FUEL LEAKAGE

§

 

y

  Check fuel tank, fuel cup, fuel hose, and carburetor for leakage. 

§

CHECKING THE LUBRICATION OF BODY’S VARIOUS MECHANISMS

§

 

y

  Check the body’s pivot points if they have enough lubrication.                                                                                   

(for example, the pivot points on the main stand, the side stand, and the brake lever

etc.). 

§

CHECKING THE SPARK PLUG

§

 

y

  Remove the cap of spark plug cable (remove the spark plug using 

the spark plug wrench in the tool kit. 

y

  Check the electrode if it is dirty or fouled by carbon deposits. 

y

  Remove the carbon deposits on the electrode with steel wire, and 

clean the spark plug with gasoline, then, wipe dry with a rag. 

y

  Check the electrode, and adjust its gap to 0.6~0.7 mm. (Check it 

with a feeler gauge) 

y

  Hand tight the spark plug as far as it can go and then tighten it 

another 1/2~3/4 turns with a wrench. 

  WARNING:     

The engine is very hot after running. Pay attention not to get burned. 

Use only spark plugs suitable for the engine specifications of this motorcycle recommended by the 
manufacturer. (Refer to specifications.) 

 

§

CHECKING THE AIR CLEANER 

§

 

DISASSEMBLE PRCEDURE

 

1. Remove mounting screws from air cleaner cover. 

2.Remove the air cleaner cover, then remove filter element. 

3.Take the element out and clean it. (Refer to maintenance 

schedule.)

   

DISASSEMBLE PRCEDURE

 

y

  Assemble the air cleaner in reverse order of disassemble.

                   

 

 

CAUTION:

   

y

  Dust deposit is one of the major causes of reducing output horsepower and increasing fuel 

consumption. 

y

  Change the air cleaner element more frequently to prolong the engine’s service life if the 

motorcycle is driven on dusty roads very often. 

y

  If air cleaner is installed improperly, dust will be absorbed into cylinders, which may cause a 

premature wear and reducing output power and engine life. 

y

  Be careful not to soak the air cleaner when washing the motorcycle. Otherwise, it will cause engine 

hard to start. 

 

0.6~0.7 mm

Screws 

Element 

Summary of Contents for JE05W1-6

Page 1: ...ive off 12 The control of throttle valve handle 12 Parking method 12 10 Inspection and maintenance before riding 13 Routine inspection 13 Engine oil inspection 13 Fuel inspection 14 Transmission oil i...

Page 2: ...e lubrication of body s various mechanisms 20 Checking the spark plug 20 Checking the air cleaner 20 11 When there is an abnormal condition or a trouble 21 Diagnosis when engine does not start 21 12 P...

Page 3: ...ssing Turn signal Horn switch Front brake level Tail stop light Fuse CDI Battery Air Cleaner Oil level Front turn signal light Helmet hook Storage box Kick starter pedal Main stand Ignition switch Rea...

Page 4: ...torcycle very carefully but after they became familiar with their motorcycles they tended to become reckless which may result in an accident To remind you y Please wear a safety helmet and properly ti...

Page 5: ...not overload your motorcycle CAUTION y Please do not load cargo or luggage on places where are not designed for loading to prevent danger and damage y Do not place rags or similar objects between the...

Page 6: ...in E position when key switch is turned to OFF y Engine Oil Warning Light Turn the main switch to the ON position if the oil warning light comes on continuously this indicates the engine oil level is...

Page 7: ...position counter clockwise y Then the seat will be open You can fill gasoline in the fuel tank CAUTION y Never operate the ignition switch key when the motorcycle is running To turn the ignition switc...

Page 8: ...been starter and never press the button again to avoid damaging the engine y This mechanism is a safety design The engine can only be started after the front or rear brake lever pedal has been applie...

Page 9: ...n switch to the ON position and slide the turn signal switch to left or right Then the turn signal lights will flash To release simply return the turn signal light button to the original position Righ...

Page 10: ...otorcycle y Make sure the cap has been tightened properly BRAKE y Avoid unnecessary sudden braking y Use front and rear wheel brakes simultaneously when braking y Avoid brake continuously for a long p...

Page 11: ...before start it again y It is harder to get the engine started after the motorcycle has been left idle for a long time or after refueling only after the fuel has been depleted Then it is necessary to...

Page 12: ...icles behind y When stop completely 3 Press the turn signal switch back to its original position and turn the ignition switch key to the OFF position to shut off the engine 4 Get off the motorcycle fr...

Page 13: ...ness of Main Components Are screws nuts loosen Abnormal Points Do the previous troubles still exist INSPECTION OF FUEL LEVEL y Firmly support the scoter with its main stand on a leveled ground turn th...

Page 14: ...Install the drain bolt and tighten it Fill new transmission oil 90 100c c and install the infusion bolt and tighten it Make sure that bolts are tightened and check that there s no leakage y Recommend...

Page 15: ...igned with the pin see below figure y Turn the adjustment nut on brake arm of front and rear wheels to adjust the free play of hand brake lever y Hold the hand brake levers after adjusting with both h...

Page 16: ...ews and remove the master cylinder cover 2 Wipe clean foreign materials dirt around the reservoir being careful not to let foreign materials fall into the reservoir 1 Remove the diaphragm plate and th...

Page 17: ...brush or a piece of sandpaper y Install battery cable after cleaning and apply a thin coat of grease on the terminals y Install battery in reverse order of removal y The motorcycle is equipped with a...

Page 18: ...t results in the loss control of the steering handle and a punctured tire s STEERING HANDLE FRONT SHOCK ABSORBERS INSPECTION y Perform this check with engine shut off and ignition switch key removed y...

Page 19: ...gnal lights flashes and also check if the warning buzzer sounds y Check turn signal light covers if they are dirty crack or loosen y Press horn button to check if it works CAUTION y Specified specific...

Page 20: ...y hot after running Pay attention not to get burned Use only spark plugs suitable for the engine specifications of this motorcycle recommended by the manufacturer Refer to specifications CHECKING THE...

Page 21: ...r or front wheel brakes applied when pressing starting button 5 Turn the ignition switch key to the ON position and press horn button down if the horn does not sound the fuse may have been blown Pleas...

Page 22: ...nder cover cylinder and piston I 19 Exhaust system cleaning carbon I 20 Greasing on chassis L L 21 Front rear suspension I I 22 Main side stands I I L 23 Clutch disk I 24 Operation of oil pump rod I I...

Page 23: ...y to model Speed limited 30km h Starting methods Electrical foot type shock absorber Front Telescope Rear Unit swing Clutch Dry auto centrifugal clutch Transmission C V T auto speed change Front tire...

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