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13 

 

 

10.INSPECTION AND MAINTENANCE BEFORE RIDING

 

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ROUTINE INSPECTION 

§

 

 

Check Items 

Check Key Points 

Engine Oil 

Is there enough engine oil?   

Fuel 

Is it enough? Is it Octane 90 or above   

Front 

Braking condition?   
(Brake lever free play: 10~20mm) 

Brake 

Rear 

Braking condition?   
(Brake

 

lever free play: 10~20mm) 

Front 

Is tire pressure normal? 
 (Standard: 1.75kg/cm

2

Tires  

Rear 

Is tire pressure normal? 
(Standard: 2.0 kg/cm

2

 for 1 person, 2. 25 kg/cm

2

 for 2 persons)   

Steering Handle 

Does the handle vibrate abnormally or is difficult to turn? 

Speedometer, lights, and 
rearview mirror 

Is it operated properly? 
Do lights come on? Can it be seen clearly from behind? 

Tightness of Main Components 

Are screws, nuts loosen? 

Abnormal Points 

Do the previous troubles still exist? 

 
 
 
 
 
 
 

§

INSPECTION OF FUEL LEVEL   

§

 

y

  Firmly support the scoter with its main stand on a leveled ground, turn the main switch to “ON” position,

 

check if the fuel meter needle moves. 

y

  Fuel gauge may be defective or electric circuit disconnected if there is some fuel in the tank, but the 

needle does not move.    Please ride slowly to an authorized service station to have your scooter 
checked. 

 

     

 

To remind you:

 

y

  Do not check the fuel level or refuel while the engine is running.    It is not necessary to start engine 

to check the fuel level.   

       

 

CAUTION:

   

y

  If any problem founded during routine inspection, correct the problem before using the motorcycle 

again, have your motorcycle checked and repaired by the 

“SYM dealer or authorized service 

personnel”

 if necessary. 

Summary of Contents for JE05W1-6

Page 1: ...ive off 12 The control of throttle valve handle 12 Parking method 12 10 Inspection and maintenance before riding 13 Routine inspection 13 Engine oil inspection 13 Fuel inspection 14 Transmission oil i...

Page 2: ...e lubrication of body s various mechanisms 20 Checking the spark plug 20 Checking the air cleaner 20 11 When there is an abnormal condition or a trouble 21 Diagnosis when engine does not start 21 12 P...

Page 3: ...ssing Turn signal Horn switch Front brake level Tail stop light Fuse CDI Battery Air Cleaner Oil level Front turn signal light Helmet hook Storage box Kick starter pedal Main stand Ignition switch Rea...

Page 4: ...torcycle very carefully but after they became familiar with their motorcycles they tended to become reckless which may result in an accident To remind you y Please wear a safety helmet and properly ti...

Page 5: ...not overload your motorcycle CAUTION y Please do not load cargo or luggage on places where are not designed for loading to prevent danger and damage y Do not place rags or similar objects between the...

Page 6: ...in E position when key switch is turned to OFF y Engine Oil Warning Light Turn the main switch to the ON position if the oil warning light comes on continuously this indicates the engine oil level is...

Page 7: ...position counter clockwise y Then the seat will be open You can fill gasoline in the fuel tank CAUTION y Never operate the ignition switch key when the motorcycle is running To turn the ignition switc...

Page 8: ...been starter and never press the button again to avoid damaging the engine y This mechanism is a safety design The engine can only be started after the front or rear brake lever pedal has been applie...

Page 9: ...n switch to the ON position and slide the turn signal switch to left or right Then the turn signal lights will flash To release simply return the turn signal light button to the original position Righ...

Page 10: ...otorcycle y Make sure the cap has been tightened properly BRAKE y Avoid unnecessary sudden braking y Use front and rear wheel brakes simultaneously when braking y Avoid brake continuously for a long p...

Page 11: ...before start it again y It is harder to get the engine started after the motorcycle has been left idle for a long time or after refueling only after the fuel has been depleted Then it is necessary to...

Page 12: ...icles behind y When stop completely 3 Press the turn signal switch back to its original position and turn the ignition switch key to the OFF position to shut off the engine 4 Get off the motorcycle fr...

Page 13: ...ness of Main Components Are screws nuts loosen Abnormal Points Do the previous troubles still exist INSPECTION OF FUEL LEVEL y Firmly support the scoter with its main stand on a leveled ground turn th...

Page 14: ...Install the drain bolt and tighten it Fill new transmission oil 90 100c c and install the infusion bolt and tighten it Make sure that bolts are tightened and check that there s no leakage y Recommend...

Page 15: ...igned with the pin see below figure y Turn the adjustment nut on brake arm of front and rear wheels to adjust the free play of hand brake lever y Hold the hand brake levers after adjusting with both h...

Page 16: ...ews and remove the master cylinder cover 2 Wipe clean foreign materials dirt around the reservoir being careful not to let foreign materials fall into the reservoir 1 Remove the diaphragm plate and th...

Page 17: ...brush or a piece of sandpaper y Install battery cable after cleaning and apply a thin coat of grease on the terminals y Install battery in reverse order of removal y The motorcycle is equipped with a...

Page 18: ...t results in the loss control of the steering handle and a punctured tire s STEERING HANDLE FRONT SHOCK ABSORBERS INSPECTION y Perform this check with engine shut off and ignition switch key removed y...

Page 19: ...gnal lights flashes and also check if the warning buzzer sounds y Check turn signal light covers if they are dirty crack or loosen y Press horn button to check if it works CAUTION y Specified specific...

Page 20: ...y hot after running Pay attention not to get burned Use only spark plugs suitable for the engine specifications of this motorcycle recommended by the manufacturer Refer to specifications CHECKING THE...

Page 21: ...r or front wheel brakes applied when pressing starting button 5 Turn the ignition switch key to the ON position and press horn button down if the horn does not sound the fuse may have been blown Pleas...

Page 22: ...nder cover cylinder and piston I 19 Exhaust system cleaning carbon I 20 Greasing on chassis L L 21 Front rear suspension I I 22 Main side stands I I L 23 Clutch disk I 24 Operation of oil pump rod I I...

Page 23: ...y to model Speed limited 30km h Starting methods Electrical foot type shock absorber Front Telescope Rear Unit swing Clutch Dry auto centrifugal clutch Transmission C V T auto speed change Front tire...

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