Sym JE05W1-6 Owner'S Manual Download Page 16

 

16 

 

 

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DISK BRAKE INSPECTION

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(

Applicable for model equipped with disc brake.

)

 

y

 Visual check brake lines for leakage, or damage, check 

brake lines connections for looseness using a wrench or 
similar tool, and check whether steering handle vibration in 
driving, or any parts’ interference may have damage the brake 
lines. If so, bring your motorcycle to your SYM dealer for 
repairing or service.   

 

 
 
 
 

leak, damaged, looseness of brake line

 

 
 

Checking front brake lining

 

y

  check the brake from behind the brake caliper. 

The brake pad must be replaced with new 
lining when the brake pad wear limit reaches 
the brake disk.   

Checking oil quantity in brake oil reservoir

 

y

  Park the motorcycle on a lever ground, and 

check if fluid lever is under the “LOWER” 
mark. Recommended Brake Fluid: WELL 
RUN BRAKE OIL (DOT 3).   

 

 
 
 
 
 
 
 
 
 
 
 

Replenishment of front wheel brake fluid

 

1.Loosen the screws and remove the master cylinder 

cover. 

2.Wipe clean foreign materials, dirt around the reservoir, 

being careful not to let foreign materials fall into the 
reservoir. 

1. Remove the diaphragm plate and the diaphragm.   
2. Add brake fluid to upper lever. 
5.Install the diaphragm plate and the diaphragm, and 

install the master cylinder cover.     

3. please note the diaphragm direction, and do not let 

foreign materials fall into the reservoir. And tighten the 
master cylinder cover securely. 

 

 CAUTION: 

y

  TO prevent chemical reaction, please do not use brake fluids other than those recommended.   

y

  Do not fill above the upper limit when adding brake fluid and avoid dropping on painting or plastic 

components to prevent damage. 

 

 

 

 CAUTION: 

y

  Please drive your motorcycle on a dry road surface 

slowly and operate front and rear brakes in order to 
find out if there is any malfunction so as to ensure 
the motorcycle is at optimum condition and safe ride. 

 

Brake

 

disk 

Brake

 

caliper 

Brake

 

pad wear 

limit grooves 

Screw

Master 

cylinder cover 

Diaphragm

Upper 

Brake fluid

Summary of Contents for JE05W1-6

Page 1: ...ive off 12 The control of throttle valve handle 12 Parking method 12 10 Inspection and maintenance before riding 13 Routine inspection 13 Engine oil inspection 13 Fuel inspection 14 Transmission oil i...

Page 2: ...e lubrication of body s various mechanisms 20 Checking the spark plug 20 Checking the air cleaner 20 11 When there is an abnormal condition or a trouble 21 Diagnosis when engine does not start 21 12 P...

Page 3: ...ssing Turn signal Horn switch Front brake level Tail stop light Fuse CDI Battery Air Cleaner Oil level Front turn signal light Helmet hook Storage box Kick starter pedal Main stand Ignition switch Rea...

Page 4: ...torcycle very carefully but after they became familiar with their motorcycles they tended to become reckless which may result in an accident To remind you y Please wear a safety helmet and properly ti...

Page 5: ...not overload your motorcycle CAUTION y Please do not load cargo or luggage on places where are not designed for loading to prevent danger and damage y Do not place rags or similar objects between the...

Page 6: ...in E position when key switch is turned to OFF y Engine Oil Warning Light Turn the main switch to the ON position if the oil warning light comes on continuously this indicates the engine oil level is...

Page 7: ...position counter clockwise y Then the seat will be open You can fill gasoline in the fuel tank CAUTION y Never operate the ignition switch key when the motorcycle is running To turn the ignition switc...

Page 8: ...been starter and never press the button again to avoid damaging the engine y This mechanism is a safety design The engine can only be started after the front or rear brake lever pedal has been applie...

Page 9: ...n switch to the ON position and slide the turn signal switch to left or right Then the turn signal lights will flash To release simply return the turn signal light button to the original position Righ...

Page 10: ...otorcycle y Make sure the cap has been tightened properly BRAKE y Avoid unnecessary sudden braking y Use front and rear wheel brakes simultaneously when braking y Avoid brake continuously for a long p...

Page 11: ...before start it again y It is harder to get the engine started after the motorcycle has been left idle for a long time or after refueling only after the fuel has been depleted Then it is necessary to...

Page 12: ...icles behind y When stop completely 3 Press the turn signal switch back to its original position and turn the ignition switch key to the OFF position to shut off the engine 4 Get off the motorcycle fr...

Page 13: ...ness of Main Components Are screws nuts loosen Abnormal Points Do the previous troubles still exist INSPECTION OF FUEL LEVEL y Firmly support the scoter with its main stand on a leveled ground turn th...

Page 14: ...Install the drain bolt and tighten it Fill new transmission oil 90 100c c and install the infusion bolt and tighten it Make sure that bolts are tightened and check that there s no leakage y Recommend...

Page 15: ...igned with the pin see below figure y Turn the adjustment nut on brake arm of front and rear wheels to adjust the free play of hand brake lever y Hold the hand brake levers after adjusting with both h...

Page 16: ...ews and remove the master cylinder cover 2 Wipe clean foreign materials dirt around the reservoir being careful not to let foreign materials fall into the reservoir 1 Remove the diaphragm plate and th...

Page 17: ...brush or a piece of sandpaper y Install battery cable after cleaning and apply a thin coat of grease on the terminals y Install battery in reverse order of removal y The motorcycle is equipped with a...

Page 18: ...t results in the loss control of the steering handle and a punctured tire s STEERING HANDLE FRONT SHOCK ABSORBERS INSPECTION y Perform this check with engine shut off and ignition switch key removed y...

Page 19: ...gnal lights flashes and also check if the warning buzzer sounds y Check turn signal light covers if they are dirty crack or loosen y Press horn button to check if it works CAUTION y Specified specific...

Page 20: ...y hot after running Pay attention not to get burned Use only spark plugs suitable for the engine specifications of this motorcycle recommended by the manufacturer Refer to specifications CHECKING THE...

Page 21: ...r or front wheel brakes applied when pressing starting button 5 Turn the ignition switch key to the ON position and press horn button down if the horn does not sound the fuse may have been blown Pleas...

Page 22: ...nder cover cylinder and piston I 19 Exhaust system cleaning carbon I 20 Greasing on chassis L L 21 Front rear suspension I I 22 Main side stands I I L 23 Clutch disk I 24 Operation of oil pump rod I I...

Page 23: ...y to model Speed limited 30km h Starting methods Electrical foot type shock absorber Front Telescope Rear Unit swing Clutch Dry auto centrifugal clutch Transmission C V T auto speed change Front tire...

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