Suzuki VZR1800 2007, Service Manual

Page: 550 / 609

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CRANKSHAFT
Unit: mm (in)
OIL PUMP
CLUTCH
Unit: mm (in)
ITEM STANDARD LIMIT
Conrod small end I.D. 23.010 – 23.018
(0.9059 – 0.9062)
23.040
(0.9071)
Conrod big end side clearance 0.100 – 0.200
(0.0039 – 0.0078)
0.30
(0.012)
Conrod big end width 23.95 – 24.00
(0.943 – 0.945)
—
Crank pin width 24.10 – 24.15
(0.9488 – 0.9508)
—
Conrod big end oil clearance 0.032 – 0.056
(0.0013 – 0.0022)
0.080
(0.0031)
Crank pin O.D. 54.976 – 55.000
(2.1644 – 2.1654)
—
Crankshaft journal oil clearance 0.016 – 0.034
(0.0006 – 0.0013)
0.080
(0.0031)
Crankshaft journal O.D. 54.982 – 55.000
(2.1646 – 2.1654)
—
Crankshaft thrust bearing thickness 2.250 – 2.550
(0.0886 – 0.1004)
—
Crankshaft thrust clearance 0.100 – 0.200
(0.0039 – 0.0079)
—
Crankshaft runout
—
0.05
(0.002)
ITEM STANDARD LIMIT
Oil pressure (at 60 °C, 140 °F) Above 400 kPa (4.0 kgf/cm 2 , 57 psi)
Below 700 kPa (7.0 kgf/cm 2 , 100 psi)
at 3 000 r/min
—
ITEM STANDARD LIMIT
Clutch cable play 10 – 15
(0.4 – 0.6)
—
Clutch release screw 1 turn back —
Drive plate thickness
No. 1
3.52 – 3.68
(0.139 – 0.145)
3.22
(0.127)
No. 2
1.92 – 2.08
(0.076 – 0.082)
—
Driven plate thickness
No. 1
2.82 – 2.98
(0.111 – 0.117)
—
No. 2
3.32 – 3.48
(0.131 – 0.137)
3.17
(0.125)
Driven plate claw width No. 1 &
No. 2
7.96 – 8.15
(0.313 – 0.321)
7.16
(0.282)
Driven plate distortion
—
0.10
(0.004)
Clutch spring free length 51.3
(2.02)
48.8
(1.92)
VZR1800 (’07-MODEL) 13- 5