Suzuki GSX1200 1999, Service Manual

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ENGINE 3-47
CLUTCH RELEASE CYLINDER
DISASSEMBLY
• Remove the gearshift lever and engine sprocket cover.
(
#
3-5)
• Remove the clutch hose by removing the union bolt
1
.
• Remove the air bleeder valve
2
.
• Remove the clutch release cylinder by removing the mounting
bolts
3
and piston retainer screws
4
.
NOTE:
Completely wipe off any clutch fluid adhering to any part of
motorcycle.The fluid reacts chemically with paint, plastics, rubber
materials, etc.
• Place a rag over the piston to prevent popping up. Force out the
piston by using air gun.
'
Do not use high pressure air to prevent piston damage.
INSPECTION
Inspect the clutch cylinder bore wall for nicks, scratches or other
damage. Inspect the oil seal for damage and wear. Inspect the
piston surface for any scratches or other damage.
REASSEMBLY
Reassemble the clutch cylinder in the reverse order of disassem-
bly and by taking the following steps.
'
* Wash the clutch cylinder components with fresh brake
fluid before reassembly.
* Never use cleaning solvent or gasoline to wash them.
* Apply brake fluid to the cylinder bore and piston to be
inserted into the bore.
* Bleed air from the system after reassembling the cylin-
der. (
# # # # #
2-11)(
# # # # #
5-53 for the clutch master cylinder)
OIL PUMP
'
Do not attempt to disassemble the oil pump assembly.
The oil pump is available only as an assembly.