3-40 ENGINE
CONROD-CRANK PIN BEARING SELECTION
• Remove the bearing cap nuts, and tap the bearing cap lightly
with plastic hammer to remove the bearing cap.
• Remove the rods, and mark them to identify the cylinder posi-
tion.
• Inspect the bearing surfaces for any sign of fusion, pitting, burn,
or flaws. If any, replace them with a specified set of bearings.
• Place plastigauge axially on the crank pin avoiding the oil hole,
at TDC or BDC side as shown.
• Tighten the bearing cap nuts with two-step torque values.
&
&
&
&
&
Initial tightening torque: 25 N.m (2.5 kgf-m)
&
&
&
&
&
Final tightening torque: 51 N.m (5.1 kgf-m)
"
"
"
"
"
09900-22301: Plastigauge
NOTE:
When fitting bearing cap to crank pin, be sure to discriminate one
end from the other, namely front and rear.
NOTE:
Never rotate the crankshaft or conrod when a piece of plastigauge
is in the clearance.
• Remove the caps, and measure the width of compressed
plastigauge with envelope scale. This measurement should be
taken at the widest part.
!
!
!
!
!
Crank pin bearing oil clearance
Standard: 0.032 – 0.056 mm
Service Limit: 0.080 mm
• If oil clearance exceeds the service limit, select the specified
bearings from the bearing selection table.
• Check the corresponding conrod I.D. code number
1
, “1” or “2”.
Rear
Summary of Contents for GSX1200 1999
Page 1: ......
Page 33: ...2 20 PERIODIC MAINTENANCE...
Page 85: ...3 50 ENGINE...
Page 91: ...3 56 ENGINE BOND 1207B should be applied to the following locations The line of BOND...
Page 105: ...3 70 ENGINE 24th pin 1st pin...
Page 134: ...FUEL AND LUBRICATION SYSTEM 4 25 ENGINE LUBRICATION SYSTEM CHART...
Page 135: ...4 26 FUEL AND LUBRICATION SYSTEM ENGINE LUBRICATION SYSTEM...
Page 136: ...FUEL AND LUBRICATION SYSTEM 4 27 CYLINDER HEAD COOLING SYSTEM CHART...
Page 137: ...4 28 FUEL AND LUBRICATION SYSTEM CYLINDER HEAD COOLING SYSTEM...
Page 246: ...7 10 SERVICING INFORMATION WIRING DIAGRAM...
Page 261: ...SERVICING INFORMATION 7 25 SEAT TAIL COVER INSTALLATION...
Page 273: ...SERVICING INFORMATION 7 37...
Page 274: ......