
OPERATION
OF
THE
MJB4
MJB4 - Operation Rev02 01-06
33
3
3.6.2.5. Adjusting the Substrate
Focusing the Substrate Level
For fine lens adjustment, use the OBJECTIVE
FOCUS FINE MANUAL knob on the microscope.
Adjustment (menu in the SUBSTRATE ADJUST-
MENT display)
The X, Y and theta micrometer screws on the
adjusting table are used for adjustment. Align the
substrate adjusting crosses so that they are central-
symmetrical to the mask adjusting crosses.
Never adjust the substrate if the mask
and substrate are in contact! Doing so
will damage the mask and substrate.
Checking the Adjustment
See section 1.2.7. "Buttons in the Display / Touch
Screen".
3.6.2.6. Exposure
Once the substrate is adjusted and brought to the
exposure position using the SEPARATION LEVER,
press the EXPOSE button to perform the exposure.
You must press YES again on the display to confirm
the exposure.
If you press NO or use the CONTACT or
SEPARATION LEVER, the sequence is initiated
with the shutter closed. The substrate can now be
unloaded or readjusted.
Caution!
Microscope in motion!
3.6.2.7. Unloading the Mask
To release the mask holder, remove both screws on
the right side of the mask holder frame. Take out the
mask holder and place it on a tray upside down.
Switch off the mask vacuum by pressing the
MASKVACUUM IS ON button.
The mask can now be removed.
3.7. Advanced Techniques
3.7.1. Exposure Programs
An important parameter for exposure is the type of
contact between the mask and substrate. The type
of exposure program and all the parameters it
requires are selected and edited in the EXPOSURE
VALUES menu.
Distance Exposure
Wedge error compensation takes place in contact.
After the substrate is adjusted to the mask, exposure
is carried out at a specific distance which can
measure down to 50 µm.
The substrate intake vacuum is maintained during
exposure.
Soft Contact Exposure
The mask and substrate are brought into contact.
The structure resolution is better than in distance
exposure. The substrate intake vacuum is
maintained during exposure. The pressing force of
the substrate against the mask is equal to the force
applied for wedge error compensation.
Hard Contact Exposure
This exposure type is similar to the soft contact
exposure. After the substrate is in contact, the
substrate intake vacuum is switched off and
replaced with nitrogen overpressure. This
guarantees better contact, even for exposing larger
substrates. To test the set values and adjustment,
use the CHECK ADJUSTMENT button.
Vacuum Contact Exposure
This exposure type ensures the highest structure
resolution. It requires a vacuum-capable chuck with
a sealing lip. The substrate is in a mini vacuum
chamber from which the air is gradually extracted.
The pre-vacuum ensures that the mask-substrate
contact is established slowly. It also prevents gas
bubbles from forming under the substrate. In the
next stage the final vacuum is applied. The intake
vacuum is then replaced with nitrogen overpressure.
This results in the best possible contact between the
mask and substrate. Following exposure, the mini
chamber is flushed with nitrogen. Larger substrates
increase the time required for extraction and
ventilation. For the best results, it is recommended
to start a test series with long times and then
Summary of Contents for MJB4
Page 1: ...MJB4 Manual High End Mask Aligner Rev 02 01 06 www suss com Mask Aligners USER MANUAL...
Page 2: ......
Page 6: ...CONTENTS IV MJB4 Contents Rev02 01 06 i...
Page 8: ...MJB4 Foreword Rev02 01 06 F b...
Page 10: ...MJB4 Attention Rev02 01 06 d...
Page 16: ...WARNINGS AND SAFETY PRECAUTIONS 6 MJB4 Warnings and Safety Rev02 01 06 1...
Page 24: ...INSTALLATION AND TRANSPORT 14 MJB4 Installation and Transport Rev02 01 06 2...
Page 48: ...OPERATION OF THE MJB4 38 MJB4 Operation Rev02 01 06 3...
Page 51: ...APPENDIX MJB4 Appendix MJB4 E Rev02 01 06 41 4...
Page 57: ...APPENDIX MJB4 Appendix MJB4 E Rev02 01 06 47 4...
Page 64: ...APPENDIX MJB4 54 Appendix MJB4 E Rev02 01 06 4...
Page 65: ...MJB4 Appendix Rev 02 01 06 55 APPENDIX 4 191930 Pneumatic Plan Sheet 1 of 4...
Page 66: ......
Page 67: ...MJB4 Appendix Rev 02 01 06 57 APPENDIX 4 191930 Pneumatic Plan Sheet 2 of 4...
Page 68: ......
Page 69: ...MJB4 Appendix Rev 02 01 06 59 APPENDIX 4 191930 Pneumatic Plan Sheet 3 of 4...
Page 70: ......
Page 71: ...MJB4 Appendix Rev 02 01 06 61 APPENDIX 4 191930 Pneumatic Plan Sheet 4 of 4...
Page 72: ......
Page 75: ...MJB4 Electronics Schematics Rev 02 01 06 65 4 APPENDIX Wire list Rev 06 Sheet 1 of 7...
Page 76: ......
Page 77: ...MJB4 Electronics Schematics Rev 02 01 06 67 4 APPENDIX Wire list Rev 06 Sheet 2 of 7...
Page 78: ......
Page 79: ...MJB4 Electronics Schematics Rev 02 01 06 69 4 APPENDIX Wire list Rev 06 Sheet 3 of 7...
Page 80: ......
Page 81: ...MJB4 Electronics Schematics Rev 02 01 06 71 4 APPENDIX Wire list Rev 06 Sheet 4 of 7...
Page 82: ......
Page 83: ...MJB4 Electronics Schematics Rev 02 01 06 73 4 APPENDIX Wire list Rev 06 Sheet 5 of 7...
Page 84: ......
Page 85: ...MJB4 Electronics Schematics Rev 02 01 06 75 4 APPENDIX Wire list Rev 06 Sheet 6 of 7...
Page 86: ......
Page 87: ...MJB4 Electronics Schematics Rev 02 01 06 77 4 APPENDIX Wire list Rev 06 Sheet 7 of 7...
Page 88: ......
Page 89: ...MJB4 Electronics Schematics Rev 02 01 06 79 4 APPENDIX Overview of cables...
Page 90: ......
Page 91: ...MJB4 Electronics Schematics Rev 02 01 06 81 4 APPENDIX 189872 Cable W1 Unit U1 SPS OD232...
Page 92: ......
Page 93: ...MJB4 Electronics Schematics Rev 02 01 06 83 4 APPENDIX 189873 Cable W2 Pneumatic I...
Page 94: ......
Page 95: ...MJB4 Electronics Schematics Rev 02 01 06 85 4 APPENDIX 189874 Cable W3 Pneumatic II...
Page 96: ......
Page 97: ...MJB4 Electronics Schematics Rev 02 01 06 87 4 APPENDIX 189902 Cable W4 Unit U1 VCC PLC...
Page 98: ......
Page 99: ...MJB4 Electronics Schematics Rev 02 01 06 89 4 APPENDIX 189876 Cable W5 Unit U1 PLC ID211...
Page 100: ......
Page 101: ...MJB4 Electronics Schematics Rev 02 01 06 91 4 APPENDIX 189877 Cable W6 Unit U1 PLC AD081...
Page 102: ......
Page 104: ......
Page 105: ...MJB4 Electronics Schematics Rev 02 01 06 95 4 APPENDIX 189898 Cable W8 VCC Unit U1...
Page 106: ......
Page 107: ...MJB4 Electronics Schematics Rev 02 01 06 97 4 APPENDIX 189875 Cable W9 Signals X2 U1...
Page 108: ......
Page 109: ...MJB4 Electronics Schematics Rev 02 01 06 99 4 APPENDIX 189900 Cable W10 VCC Touchscreen...
Page 110: ......
Page 112: ......
Page 114: ......
Page 116: ......
Page 117: ...MJB4 Electronics Schematics Rev 02 01 06 107 4 APPENDIX 191981 Cable W13 Sensor 1 1C1...
Page 118: ......
Page 119: ...MJB4 Electronics Schematics Rev 02 01 06 109 4 APPENDIX 191982 Cable W14 Sensor 1 3C1...
Page 120: ......
Page 121: ...MJB4 Electronics Schematics Rev 02 01 06 111 4 APPENDIX 191983 Cable W15 Sensor 00C3...
Page 122: ......
Page 123: ...MJB4 Electronics Schematics Rev 02 01 06 113 4 APPENDIX 191984 Cable W16 Sensor 00C1...
Page 124: ......
Page 125: ...MJB4 Electronics Schematics Rev 02 01 06 115 4 APPENDIX 191985 Cable W17 Sensor 00C2...
Page 126: ......
Page 127: ...MJB4 Electronics Schematics Rev 02 01 06 117 4 APPENDIX 191986 Cable W18 Sensor 9 C1...
Page 128: ......
Page 129: ...MJB4 Electronics Schematics Rev 02 01 06 119 4 APPENDIX 189907 Cable W19 PLC SCU41 CIC1200...
Page 130: ......
Page 131: ...MJB4 Electronics Schematics Rev 02 01 06 121 4 APPENDIX 189878 Cable W20 Elektronic ON key 2S2...
Page 132: ......
Page 134: ......
Page 135: ...MJB4 Electronics Schematics Rev 02 01 06 125 4 APPENDIX 189906 Cable W22 Touchscreen Port A...
Page 136: ......
Page 137: ...MJB4 Electronics Schematics Rev 02 01 06 127 4 APPENDIX 188501 Cable W23 Unit U2 Unit U1...
Page 138: ......
Page 139: ...MJB4 Electronics Schematics Rev 02 01 06 129 4 APPENDIX 190053 Cable W24 Unit U3 Unit U1...
Page 140: ......
Page 141: ...MJB4 Electronics Schematics Rev 02 01 06 131 4 APPENDIX 189826 Power supply...
Page 142: ......
Page 143: ...MJB4 Electronics Schematics Rev 02 01 06 133 4 APPENDIX 190672 PLC...
Page 144: ......
Page 145: ...MJB4 Electronics Schematics Rev 02 01 06 135 4 APPENDIX 190674 Sensors manipulator...
Page 146: ......
Page 148: ......
Page 149: ...MJB4 Electronics Schematics Rev 02 01 06 139 4 APPENDIX 190673 Sensors lamp house...
Page 150: ......
Page 152: ......
Page 154: ......
Page 156: ......
Page 157: ...MJB4 Electronics Schematics Rev 02 01 06 147 4 APPENDIX 189489 Layout distributorplate MJB4...
Page 158: ......
Page 159: ...APPENDIX MJB4 MJB4 Appendix Rev 02 01 06 149 4 4 8 International Chemical Safety Cards Mercury...
Page 160: ...APPENDIX MJB4 150 MJB4 Appendix Rev02 01 06 4...
Page 161: ...APPENDIX MJB4 MJB4 Appendix Rev 02 01 06 151 4...
Page 162: ...APPENDIX MJB4 152 MJB4 Appendix Rev02 01 06 4 4 9 Lock Out Tag Out Checklist...
Page 163: ...APPENDIX MJB4 MJB4 Appendix Rev 02 01 06 153 4...