
OPERATION
OF
THE
MJB4
MJB4 - Operation Rev02 01-06
21
3
3.2.8. Basic Pneumatic Settings
Basic pneumatic settings
1 WEC pressure controller
2 Nitrogen purge mask holder controller
3 Reduced vacuum chamber controller
4 Lamp power controller for CPC200
5 Vacuum manometer
6 Nitrogen manometer and controller
7 Compressed air manometer and controller
Compressed Air
The device works reliably at an operating pressure
of >5.5 bar. The pressure must be set correctly on
the pressure reducing valve by a service engineer
and then read from the manometer.
Nitrogen
A nitrogen pressure rated at 1.5 bar must be set on
the pressure reducing valve by a service engineer
and then read from the manometer.
Nitrogen is used to cool the exposure lamp, build up
additional overpressure behind the substrate (hard
contact exposure), as a cover gas for the substrate,
to ventilate the vacuum chamber after vacuum
exposure and for other secondary functions.
Vacuum
The vacuum supplied to the machine should be
-0.8 bar. The vacuum level can be read on the
corresponding manometer.
All main pressures are monitored by
detectors which display an error message
in the display if there is a deviation of
approx. -20%.
Low Vacuum (with controller)
This controller sets the low pressure in the vacuum
chamber between the substrate and mask. The
vacuum is regulated by injecting additional nitrogen
into the vacuum line. This value can be set and read
on the LOW VACUUM CONTACT process screen.
WEC pressure (with controller)
For wedge error compensation, the substrate must
be pushed against the mask with a defined amount
of force. The WEC pressure is used to compensate
for the greater weight of a large chuck. The WEC
pressure must also be proportionally adjusted to the
substrate surface. The pressure for wedge error
compensation can be set to meet specific processor
requirements (value between 0.2 and max. 2.0
[bar]). This can be done using the WEC PRESSURE
setting knob.
The value can be set and read below the WEC
SETTINGS menu item.
N
2
Purge Mask Holder (with controller)
The adjusting station is equipped with nitrogen
flushing to reduce the oxygen content in the space
between the mask and substrate when negative
resist is used. The nitrogen is injected from the back
of the mask holder frame between the mask and
substrate. The volume of nitrogen can be set using
the PURGE MASKHOLDER choke.
Summary of Contents for MJB4
Page 1: ...MJB4 Manual High End Mask Aligner Rev 02 01 06 www suss com Mask Aligners USER MANUAL...
Page 2: ......
Page 6: ...CONTENTS IV MJB4 Contents Rev02 01 06 i...
Page 8: ...MJB4 Foreword Rev02 01 06 F b...
Page 10: ...MJB4 Attention Rev02 01 06 d...
Page 16: ...WARNINGS AND SAFETY PRECAUTIONS 6 MJB4 Warnings and Safety Rev02 01 06 1...
Page 24: ...INSTALLATION AND TRANSPORT 14 MJB4 Installation and Transport Rev02 01 06 2...
Page 48: ...OPERATION OF THE MJB4 38 MJB4 Operation Rev02 01 06 3...
Page 51: ...APPENDIX MJB4 Appendix MJB4 E Rev02 01 06 41 4...
Page 57: ...APPENDIX MJB4 Appendix MJB4 E Rev02 01 06 47 4...
Page 64: ...APPENDIX MJB4 54 Appendix MJB4 E Rev02 01 06 4...
Page 65: ...MJB4 Appendix Rev 02 01 06 55 APPENDIX 4 191930 Pneumatic Plan Sheet 1 of 4...
Page 66: ......
Page 67: ...MJB4 Appendix Rev 02 01 06 57 APPENDIX 4 191930 Pneumatic Plan Sheet 2 of 4...
Page 68: ......
Page 69: ...MJB4 Appendix Rev 02 01 06 59 APPENDIX 4 191930 Pneumatic Plan Sheet 3 of 4...
Page 70: ......
Page 71: ...MJB4 Appendix Rev 02 01 06 61 APPENDIX 4 191930 Pneumatic Plan Sheet 4 of 4...
Page 72: ......
Page 75: ...MJB4 Electronics Schematics Rev 02 01 06 65 4 APPENDIX Wire list Rev 06 Sheet 1 of 7...
Page 76: ......
Page 77: ...MJB4 Electronics Schematics Rev 02 01 06 67 4 APPENDIX Wire list Rev 06 Sheet 2 of 7...
Page 78: ......
Page 79: ...MJB4 Electronics Schematics Rev 02 01 06 69 4 APPENDIX Wire list Rev 06 Sheet 3 of 7...
Page 80: ......
Page 81: ...MJB4 Electronics Schematics Rev 02 01 06 71 4 APPENDIX Wire list Rev 06 Sheet 4 of 7...
Page 82: ......
Page 83: ...MJB4 Electronics Schematics Rev 02 01 06 73 4 APPENDIX Wire list Rev 06 Sheet 5 of 7...
Page 84: ......
Page 85: ...MJB4 Electronics Schematics Rev 02 01 06 75 4 APPENDIX Wire list Rev 06 Sheet 6 of 7...
Page 86: ......
Page 87: ...MJB4 Electronics Schematics Rev 02 01 06 77 4 APPENDIX Wire list Rev 06 Sheet 7 of 7...
Page 88: ......
Page 89: ...MJB4 Electronics Schematics Rev 02 01 06 79 4 APPENDIX Overview of cables...
Page 90: ......
Page 91: ...MJB4 Electronics Schematics Rev 02 01 06 81 4 APPENDIX 189872 Cable W1 Unit U1 SPS OD232...
Page 92: ......
Page 93: ...MJB4 Electronics Schematics Rev 02 01 06 83 4 APPENDIX 189873 Cable W2 Pneumatic I...
Page 94: ......
Page 95: ...MJB4 Electronics Schematics Rev 02 01 06 85 4 APPENDIX 189874 Cable W3 Pneumatic II...
Page 96: ......
Page 97: ...MJB4 Electronics Schematics Rev 02 01 06 87 4 APPENDIX 189902 Cable W4 Unit U1 VCC PLC...
Page 98: ......
Page 99: ...MJB4 Electronics Schematics Rev 02 01 06 89 4 APPENDIX 189876 Cable W5 Unit U1 PLC ID211...
Page 100: ......
Page 101: ...MJB4 Electronics Schematics Rev 02 01 06 91 4 APPENDIX 189877 Cable W6 Unit U1 PLC AD081...
Page 102: ......
Page 104: ......
Page 105: ...MJB4 Electronics Schematics Rev 02 01 06 95 4 APPENDIX 189898 Cable W8 VCC Unit U1...
Page 106: ......
Page 107: ...MJB4 Electronics Schematics Rev 02 01 06 97 4 APPENDIX 189875 Cable W9 Signals X2 U1...
Page 108: ......
Page 109: ...MJB4 Electronics Schematics Rev 02 01 06 99 4 APPENDIX 189900 Cable W10 VCC Touchscreen...
Page 110: ......
Page 112: ......
Page 114: ......
Page 116: ......
Page 117: ...MJB4 Electronics Schematics Rev 02 01 06 107 4 APPENDIX 191981 Cable W13 Sensor 1 1C1...
Page 118: ......
Page 119: ...MJB4 Electronics Schematics Rev 02 01 06 109 4 APPENDIX 191982 Cable W14 Sensor 1 3C1...
Page 120: ......
Page 121: ...MJB4 Electronics Schematics Rev 02 01 06 111 4 APPENDIX 191983 Cable W15 Sensor 00C3...
Page 122: ......
Page 123: ...MJB4 Electronics Schematics Rev 02 01 06 113 4 APPENDIX 191984 Cable W16 Sensor 00C1...
Page 124: ......
Page 125: ...MJB4 Electronics Schematics Rev 02 01 06 115 4 APPENDIX 191985 Cable W17 Sensor 00C2...
Page 126: ......
Page 127: ...MJB4 Electronics Schematics Rev 02 01 06 117 4 APPENDIX 191986 Cable W18 Sensor 9 C1...
Page 128: ......
Page 129: ...MJB4 Electronics Schematics Rev 02 01 06 119 4 APPENDIX 189907 Cable W19 PLC SCU41 CIC1200...
Page 130: ......
Page 131: ...MJB4 Electronics Schematics Rev 02 01 06 121 4 APPENDIX 189878 Cable W20 Elektronic ON key 2S2...
Page 132: ......
Page 134: ......
Page 135: ...MJB4 Electronics Schematics Rev 02 01 06 125 4 APPENDIX 189906 Cable W22 Touchscreen Port A...
Page 136: ......
Page 137: ...MJB4 Electronics Schematics Rev 02 01 06 127 4 APPENDIX 188501 Cable W23 Unit U2 Unit U1...
Page 138: ......
Page 139: ...MJB4 Electronics Schematics Rev 02 01 06 129 4 APPENDIX 190053 Cable W24 Unit U3 Unit U1...
Page 140: ......
Page 141: ...MJB4 Electronics Schematics Rev 02 01 06 131 4 APPENDIX 189826 Power supply...
Page 142: ......
Page 143: ...MJB4 Electronics Schematics Rev 02 01 06 133 4 APPENDIX 190672 PLC...
Page 144: ......
Page 145: ...MJB4 Electronics Schematics Rev 02 01 06 135 4 APPENDIX 190674 Sensors manipulator...
Page 146: ......
Page 148: ......
Page 149: ...MJB4 Electronics Schematics Rev 02 01 06 139 4 APPENDIX 190673 Sensors lamp house...
Page 150: ......
Page 152: ......
Page 154: ......
Page 156: ......
Page 157: ...MJB4 Electronics Schematics Rev 02 01 06 147 4 APPENDIX 189489 Layout distributorplate MJB4...
Page 158: ......
Page 159: ...APPENDIX MJB4 MJB4 Appendix Rev 02 01 06 149 4 4 8 International Chemical Safety Cards Mercury...
Page 160: ...APPENDIX MJB4 150 MJB4 Appendix Rev02 01 06 4...
Page 161: ...APPENDIX MJB4 MJB4 Appendix Rev 02 01 06 151 4...
Page 162: ...APPENDIX MJB4 152 MJB4 Appendix Rev02 01 06 4 4 9 Lock Out Tag Out Checklist...
Page 163: ...APPENDIX MJB4 MJB4 Appendix Rev 02 01 06 153 4...