Superior Radiant Premier VS-VH Installation, Operation And Service Instructions Download Page 64

Page: 64 / 68

Series Premier VS-VH

Page 64

LT135 Dec 2019

PARTS

Table I: Burner Parts List

Item No.

Part No.

Description

VG010

ZERO GOVERNOR, MAXITROL R-500Z

VG009

GAS VALVE, HONEYWELL 8205M

VH002

VALVE GASKET

(See Table D)

AIR PLATE

VS022

COMBUSTION AIR ADAPTOR & GASKET (AIR)

VH001

COMBUSTION AIR FILTER

VG001

MIXING CHAMBER

CH007

VALVE TRAIN GASKET/BURNER MOUNT

CE008

TRANSFORMER

CE056

CONTROL MODULE, FENWAL

CE010

POWER CORD

CE057

OPERATOR INDICATOR LIGHT (ROUND)

VH003

BURNER MOUNTING GASKET

VH004

MOUNTING U-BOLTS

CE036

SENSE WIRE

CE006

IGNITION WIRE (13 INCH)

VE002

ELECTRODE ASS’Y

VH005

ELECTRODE ASS’Y GASKET

CH011

FLAME SIGHT WINDOW

VG026

BURNER CASTING ASS’Y VS Under 150,000 (

ELECTRODE INCL

)

CE173

RELAY G2R-1-S-AC24(S)

Summary of Contents for Premier VS-VH

Page 1: ...smell gas 1 Open windows 2 Don t touch electrical switches 3 Extinguish any open flame 4 Immediately call your gas supplier OWNER INSTALLER Retain this Manual and ensure available for service Imprope...

Page 2: ...in serious fire or explosion hazard CAUTION FIRE OR EXPLOSIONS HAZARD This heater is equipped with an automatic ignition device Do not attempt to light the burner by hand Failure to comply could resul...

Page 3: ...9 E Optional Shield Equipment 32 F Deco Grille Option 36 2 VACUUM PUMP AND VENTING 37 Vacuum Pump 37 Vacuum Pump Mounting 37 Venting 39 Ventilation Connections 40 Additional Pump Connections and Equip...

Page 4: ...ge 4 LT135 Dec 2019 GENERAL SAFETY REMINDERS 61 ANNUAL MAINTENANCE RECOMMENDATIONS 61 The System 61 Each Burner 61 Adjust the System 61 Burner adjustment 62 TROUBLE SHOOTING 63 VACUUM PUMP 63 BURNERS...

Page 5: ...roceeding Only personnel who have been trained and understand all applicable codes should undertake the installation SRP Representatives are Factory Certified in the service and application of this eq...

Page 6: ...FPA 88B in the USA and CSA B149 1 and B149 2 in Canada Parking Structures Technical requirements are outlined in the Standard for Parking Structures ANSI NFPA 88a in the USA and CSA B149 1 and B149 2...

Page 7: ...Series Premier VS VH Page 7 LT135 Dec 2019 EQUIPMENT SPECIFICATIONS System Layout Types Figure 1 Symmetric System Overview...

Page 8: ...Series Premier VS VH Page 8 LT135 Dec 2019 Figure 2 Non Symmetric System Overview...

Page 9: ...Series Premier VS VH Page 9 LT135 Dec 2019 Basic Components Figure 3 Common Component Dimensions...

Page 10: ...Series Premier VS VH Page 10 LT135 Dec 2019 Figure 4 Specialty Component Dimensions A List of Parts and Part Numbers can be found in the PARTS Section at the end of this Manual...

Page 11: ...tural Gas 0 W C Inlet Connection NPT male Electric Supply 120 VAC 60 Hz 0 2 Amp 36 0 9 m cord connecter with grounded 3 prong plug Flue and Outside Air Connection 4 type C duct for flue adaptor and ou...

Page 12: ...Series Premier VS VH Page 12 LT135 Dec 2019 Figure 6 Locations of Burner Labels Stickers...

Page 13: ...ions are identified in ascending order from the start end of the system Note An end vent vacuum intermediate to those shown will result in rates intermediate and proportional to those indicated Table...

Page 14: ...Series Premier VS VH Page 14 LT135 Dec 2019 Vacuum Pump A Electric Supply 115 230 VAC 60Hz 1 PH 0 75 HP Tube Connection 6 dia Inlet and 4 dia Outlet Figure 7 Vacuum Pump A Available in RH or LH Style...

Page 15: ...eries Premier VS VH Page 15 LT135 Dec 2019 Vacuum Pump B Electric Supply 208 230 460 VAC 60Hz 3 PH 1 5 HP Tube Connection 6 dia Inlet and 6 dia Outlet Figure 8 Vacuum Pump B Available in RH or LH Styl...

Page 16: ...r glass painted surfaces and other materials which may be damaged by radiant or convective heat Combustible materials are considered to be wood compressed paper plant fibres plastics Plexiglas or othe...

Page 17: ...10 2 10 2 10 2 10 2 B 4 4 4 4 4 4 10 2 10 2 10 2 10 2 10 2 10 2 C 40 40 48 52 60 66 101 6 101 6 121 9 132 1 152 4 167 6 D 38 38 42 46 50 59 96 5 96 5 106 7 116 8 127 149 9 A 2 2 2 2 2 4 5 1 5 1 5 1 5...

Page 18: ...Figures are found in the Equipment Specifications section If possible lay the entire system out on the floor prior to installation This will help identify any potential problems with the installation...

Page 19: ...0 40 12 2 2 200 50 15 2 3 300 60 18 3 4 400 60 18 3 Premier VS VH12 1 110 120 40 12 2 2 220 240 50 15 2 3 330 360 60 18 3 Exceptions 1 When minimum Radiant Tube lengths are used minimum tailpipe lengt...

Page 20: ...Line System For the purpose of this section the term Radiant Line System will refer only to the main heat exchanging components Tubes Burners Reflectors Tailpipes and attached Optional pieces These m...

Page 21: ...fter spacing of 10 ft 3 m is acceptable i e one hanging point per Tube Ensure that Reflector Hangers located on a Combustion Tube will be within 8 20 cm of the Burner Ensure that the mounting height a...

Page 22: ...end of the first Combustion Tube and fasten it with a 8 x 3 8 screw as shown in Figure 11 below Figure 11 End Vent Cap Orientation 4 Fasten the Reflector Hanger to the end of the hanging chain and pla...

Page 23: ...both Tubes fully into the Coupling Refer to Figure 13 These should be tightened as the Tubing is put in place as it is more difficult to do so once the Reflector is installed Tighten band clamps alter...

Page 24: ...pe determine where the Damper Couplings need to be installed 3 Check which type of System is being installed Symmetric S or Non Symmetric N as per Figure 1 and Figure 2 Dampers are positioned to allow...

Page 25: ...e corresponding Air Plate installed If the System Design Layout changes and the Burner must be placed in a position other than the As Built Burner Position then the Air Plate will need to be replaced...

Page 26: ...r Burner Model No Branch Set Up Burner Air Plate Part No Required for Each Position Position 1 Position 2 Position 3 Position 4 Premier VS VH02 VS084 VS085 VS086 VS087 Premier VS VH04 VS088 VS089 VS09...

Page 27: ...Series Premier VS VH Page 27 LT135 Dec 2019 Figure 17 Air Plate Change Out Procedure...

Page 28: ...Install each Burner Ensure the gasket is properly in place a small amount of contact cement will hold the gasket Position the Burner completely to the back of the installation slot as shown in Figure...

Page 29: ...unimpeded installation and servicing of the Burner 4 Install Reflector Brackets Place one at each Reflector overlap position and one in the middle of each 10 ft 3 m Reflector length Secure the Bracket...

Page 30: ...Series Premier VS VH Page 30 LT135 Dec 2019 Figure 21 Reflector End Cap and Bracket Detail Figure 22 View of System after Installation of first Reflector...

Page 31: ...for Continuous Reflector runs are required by the System Plan please refer to Section E Optional Shield Equipment for alternate Reflector installation details 7 Stop the Reflector run as per plan or w...

Page 32: ...are used to maintain a continuous Reflector surface along the length of the Heat Exchanger instead of ending and restarting Reflector runs with End Caps at each Burner location Burner Reflectors are...

Page 33: ...Series Premier VS VH Page 33 LT135 Dec 2019 Figure 26 Burner Reflector Installation Sequence Details...

Page 34: ...e elbow locations instead of stopping and restarting a Reflector run to accommodate the elbow Secure the Mitered Reflectors together using the Two 2 Corner Brackets as shown in Figure 27 Also insert 8...

Page 35: ...lector per main Reflector tightly with 8 x 3 8 screws spaced about 18 0 5 m apart Install three 3 Side Reflector Brackets per Side Reflector spaced about 48 1 2 m apart using 8 x 3 8 screws DO NOT ins...

Page 36: ...dition of a Decorative Grille Deco Grille either directly to the Reflector or as part of a T bar installation where the Heater System is above the ceiling structure Refer to Figure 29 and Figure 30 fo...

Page 37: ...ngle clothing and severe injury can result Unrestricted air flow into Vacuum Pump can cause the motor to overload To ensure maximum safety a vacuum proving switch is mounted near the inlet of the vacu...

Page 38: ...es Premier VS VH Page 38 LT135 Dec 2019 Figure 31 Column Mounting Re commended Pump Suspension Figure 32 Side Wall Mounting Recommended Pump Suspension Figure 33 Ceiling Mount Recommended Pump Suspens...

Page 39: ...r above any window door or gravity opening to a building Discharge must be at least a specified distance from any opening through which vent gases can enter a building Venting must terminate beyond an...

Page 40: ...15 5m condensation will form in the vent pipe Insulation and additional sealing measures high temperature silicone at all seams may be required Ventilation Connections Install Ventilation system pipes...

Page 41: ...sing a 4 Butt Joint Clamp Ensure a minimum of 2 5 cm clearance between the Reducer and the Pump Inlet 2 Install the Flexible Boot Connector between the Reducer and Pump Inlet to reduce vibration and n...

Page 42: ...t Branch This Combustion Air can be supplied using a Blower Supply at the Burner must be at atmospheric pressure therefore it may be necessary for the Installer to insert Damper Couplings to allow adj...

Page 43: ...be in accordance with the National Fuel Gas Code ANSI Z223 1 NFPA 54 in the USA and CSA B149 1 and B149 2 Installation Codes in Canada A 1 8 NPT plugged tap must be installed in the Gas Line connectio...

Page 44: ...as Appliances ANSI Z21 24 CSA 6 10 Failure to install the Gas Connection in the approved manner will result in a hazardous and potentially deadly situation due to the movement of the heat exchanger an...

Page 45: ...d connections must be in accordance with the National Electric Code ANSI NFPA 70 in the USA and the Canadian Electric Code CSA C22 1 in Canada and must comply with all local requirements All heaters m...

Page 46: ...Motorized Dampers ii VE132 X 6 Modulating with VFD Burners Maximum current draw is 0 2 A per burner Burners internally operate on 24 VAC with a 120 VAC 60 Hz Power Cord and transformer provided The Po...

Page 47: ...ts are required to be within reach of the Burner Power Cord while maintaining the minimum clearances around the equipment 4 Mount the Thermostat s as per plan Wire the Thermostats into the system Samp...

Page 48: ...VACUUM PUMP WHEN NOT INSTALLED o Unguarded openings can entangle clothing and severe injury can result o Unrestricted air flow into Vacuum Pump can cause the motor to overload Figure 43 Control Panel...

Page 49: ...Series Premier VS VH Page 49 LT135 Dec 2019 Figure 44 Control Panel Wiring Diagram Optional Two Heating Zones 24VAC Supplied to Burners...

Page 50: ...Series Premier VS VH Page 50 LT135 Dec 2019 Figure 45 Control Panel Wiring Diagram Optional Four Heating Zones 24VAC Supplied to Burners Single Stage Fire Mode Post Purge Timer for Pump...

Page 51: ...VH Page 51 LT135 Dec 2019 Figure 46 Control Panel Wiring Diagram Optional Three Heating Zones 24VAC Supplied to Burners Single Stage Fire Mode Fresh Air Blower Relay Interlock VFD for Pump and Post Pu...

Page 52: ...remier VS VH Page 52 LT135 Dec 2019 Figure 47 Control Panel Wiring Diagram Optional Two Heating Zones with Two Pumps 24VAC Supplied to Burners Single Stage Fire Mode VFD for Pump and Post Purge Timer...

Page 53: ...d in the Couplings and tightened with band clamp hardware at the 10 or 2 o clock position Tighten band clamps alternately to prevent buckling of the Coupling sleeve Ensure that each Branch has a Dampe...

Page 54: ...operating at the specified design input 1 Turn ON the Electrical Supply but NOT the Gas Supply remains turned OFF You may also disconnect the air switch to allow for system cold balancing This will le...

Page 55: ...Burner Operating Rate BTU hr Vacuum Setting in W C Maximum of Burners per Branch Gas Orifice Size Premier VS VH02 20 000 3 4 43 12 000 1 7 Premier VS VH04 40 000 3 4 31 24 000 1 7 Premier VS VH06 60 0...

Page 56: ...ch module in each burner has 3 dip switches as seen in Figure 49 below Figure 49 Module Dip Switch Location 2 Set the dip switch settings of all burners to ensure at least 60 seconds delay between the...

Page 57: ...nt of fuel it needs You never want to adjust the gas valve We make all fuel adjustments with the Zero Regulator ONLY NOTE These burners are at their optimum performance when they are burning their lea...

Page 58: ...o Regulator 4 If your burner will not stay lit or will intermittently light you may need to adjust the Zero Regulator Refer to Figure 52 and the following sequence NOTE The Honeywell gas valve is scre...

Page 59: ...Now go to the next burner in line moving away from the burner and repeat all steps Make sure you adjust the dip switch settings so this one will not light at the same time as the others NOTE All burn...

Page 60: ...tablished the flame sensor signal returns to the control module and the ignition spark ceases 6 If the flame is not established the control module will re try the ignition cycle again in 30 seconds 7...

Page 61: ...s clean as required 8 Re align reflectors and supports as needed Each Burner 1 Remove Burner and inspect burner face for soot or cracks Burner face should be back flushed with air every year to clean...

Page 62: ...raight out from Ignitor Sense rod and ignitor will glow bright red orange 2 End burners No 1 or the furthest upstream from vacuum pump do not need to be adjusted The flame in a No 1 burner it is solid...

Page 63: ...Burners No Power to Burner 1 Check if correct Thermostat is calling for heat 2 Check for 120VAC supply at Burner No Gas Supply 1 Ensure manual supply valve to the System is turned ON 2 Ensure gas val...

Page 64: ...USTION AIR FILTER 7 VG001 MIXING CHAMBER 8 CH007 VALVE TRAIN GASKET BURNER MOUNT 9 CE008 TRANSFORMER 10 CE056 CONTROL MODULE FENWAL 11 CE010 POWER CORD 12 CE057 OPERATOR INDICATOR LIGHT ROUND 13 VH003...

Page 65: ...2 TEE 5 OD SINGLE SWEPT CR025 HANGER STRAP 4 OD TAILPIPE CT039 TEE 5 OD DOUBLE SWEPT VH044 CONDENSATE TRAP ASS Y CT056 CROSS 5 OD SQUARE SPECIALTY TUBING COMPONENTS CT078 CROSS 5 OD DOUBLE SWEPT CT002...

Page 66: ...017 SUPPORT ASS Y BOTTOM SHIELD VE031 MOTOR 1 50 HP 575 V 3 PH DECO GRILLE Components Suspended Heater VE025 VACUUM PUMP PKG B w below CR051 DECO GRILLE 15 x 60 x 0 5 VE049 MOTOR 1 50 HP 115 230 V 1 P...

Page 67: ...MIER VS VH BURNER 40 000 BTU NAT VH04N 4 PREMIER VS VH BURNER 40 000 BTU NAT VH06N 1 PREMIER VS VH BURNER 60 000 BTU NAT VH06N 2 PREMIER VS VH BURNER 60 000 BTU NAT VH06N 3 PREMIER VS VH BURNER 60 000...

Page 68: ...anty or a period of 12 months from date of purchase In no event shall the manufacturer be liable for incidental expense or consequential damages of any kind This warranty does not cover any shipping i...

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