manualshive.com logo in svg

Superabrasive Lavina 20G-X, User Manual

Share
Download
Superabrasive Lavina 20G-X User Manual Download Page 4

 

Superabrasive            User Manual  

Original Language  Lavina® 20G-X   

4/2018 

 

 

4

 

1. GENERAL INFORMATION .................................................................. 5

 

M

ANUFACTURER

 ........................................................................................ 5 

G

ENERAL 

D

ESCRIPTION

 ................................................................................ 5 

M

ACHINE CHARACTERISTICS

 .......................................................................... 5 

LAVINA®

 

20G-X

  

M

AIN DESIGN

 .................................................................. 5 

ENVIRONMENTAL

 

CONDITIONS ............................................................ 5 

VACUUM

 

CONNECTION ........................................................................ 6 

TECHNICAL

 

DATA

 .................................................................................. 6 

2. SAFETY INSTRUCTIONS ..................................................................... 7

 

P

REPARATION FOR WORK

 ............................................................................. 7 

PROTECTION 

D

EVICES

 .................................................................................. 7 

ARREST

 

FUNCTIONS .............................................................................. 7 

S

AFE 

U

SE

 ................................................................................................. 7 

FIRE

 

SAFETY........................................................................................... 7 

E

MISSIONS

 ............................................................................................... 7 

H

AZARD 

C

OMMUNICATION

 .......................................................................... 8 

LOCAL

 

AGENCIES

 

AND

 

REGULATIONS ................................................... 8 

R

ESIDUAL 

R

ISKS

 ......................................................................................... 8 

B

EFORE 

Y

OU 

B

EGIN

 .................................................................................... 8 

O

PERATING 

M

ACHINE

 ................................................................................. 8 

A

FTER 

W

ORK IS COMPLETED

 ......................................................................... 9 

T

HE 

W

ORK 

A

REA

 ....................................................................................... 9 

PERSONAL

 

PROTECTIVE

 

E

QUIPMENT 

(PPE) ............................................... 9 

T

ESTING

 ................................................................................................... 9 

O

PERATOR

 ................................................................................................ 9 

P

ROPANE CYLINDERS

 ................................................................................... 9 

REFUELLING

 

C

YLINDERS

 ......................................................................... 10 

S

TORAGE 

C

YLINDERS

 ................................................................................. 10 

T

RANSPORTING 

C

YLINDERS

 

 ............................................................... 10 

3. HANDLING AND TRANSPORTATION ................................................ 11

 

A

DJUSTING THE HANDLE

 ............................................................................ 11 

LIFTING

 

THE

 

MACHINE

 

FROM

 

WORKING

 

TO

 

TOOL

 

MOUNTING

 

POSITION ............................................................................................ 12 
L

IFTING

 .................................................................................................. 12 

S

TORAGE

 ................................................................................................ 12 

4. OPERATION .................................................................................... 13

 

P

RELIMINARY 

C

ONTROLS

 ........................................................................... 13 

FUEL-MINDER

 

USER

 

MANUAL ............................................................. 13 

S

YSTEM 

C

OMPONENTS

 .............................................................................. 13 

O

VERVIEW OF 

F

EATURES

 ............................................................................ 13 

F

AULTY 

O2

 

S

ENSOR 

D

ETECTION

 .................................................................. 13 

B

UILT

-

IN 

F

UEL 

L

OCKOFF 

C

ONTROLLER

 ........................................................... 13 

E

MISSIONS 

W

ARNINGS AND 

S

HUTDOWN

 ....................................................... 13 

D

UAL 

H

OUR 

M

ETERS

 ................................................................................ 14 

B

ATTERY 

V

OLTMETER

 ................................................................................ 14 

E

NGINE 

T

ACHOMETER

 ............................................................................... 14 

J

OB 

T

IMER

 .............................................................................................. 14 

P

ASSWORD 

P

ROTECTION

 ........................................................................... 14 

S

ERVICE 

A

LERTS

 ....................................................................................... 14 

S

LEEP 

M

ODE

 ........................................................................................... 14 

M

AIN 

M

ENU 

N

AVIGATION AND 

U

SE

 ............................................................ 14 

M

AIN 

M

ENU

 .......................................................................................... 14 

LED

 

A

LERTS 

&

 

R

ESETTING 

S

ERVICE 

I

NTERVALS

 ............................................... 15 

O

PTIONS 

M

ENU 

N

AVIGATION AND 

U

SE

 ........................................................ 15 

O

PTIONS 

M

ENU

 ...................................................................................... 15 

S

AFETY 

I

NFORMATION

 ............................................................................... 16 

W

ATER 

F

LOW 

C

ONTROL SYSTEM

 ................................................................. 16 

A

DJUSTING AND 

M

OUNTING 

T

OOLS

 ............................................................. 17 

VACUUM

 

CONNECTION ...................................................................... 17 

USE HORIZONTAL PROPANE TANK

 ................................................................. 18 

C

ONTROL 

B

OARD

 ..................................................................................... 18 

THE 

C

ONTROL 

B

OARD

 ............................................................................... 18 

S

TARTING THE 

M

ACHINE

 ............................................................................ 18 

O

PERATING THE 

M

ACHINE

 ......................................................................... 18 

S

TOPPING THE 

M

ACHINE

 ........................................................................... 19 

5. TOOLS AND ACCESSORIES ............................................................... 19

 

T

OOL HOLDER KEY

 .................................................................................... 19 

F

OAM 

P

LATE

 .......................................................................................... 19 

S

ECURITY PLATE FOR 

Q

UICKCHANGE PADS

 ..................................................... 19 

6. POPULAR TOOLS ............................................................................. 20

 

7.MAINTENANCE AND INSPECTION ..................................................... 21

 

REMARK ............................................................................................. 21 
M

ECHANICAL 

P

ARTS

 ................................................................................. 21 

C

LEANING

 .............................................................................................. 21 

C

HECK HOURLY

 ........................................................................................ 21 

CHECK

 

DAILY ....................................................................................... 21 

C

HECK AND REPLACE AFTER THE FIRST 

8

 

W

ORKING 

H

OURS

 ................................ 21 

CHECK

 

AND

 

REPLACE

 

AFTER

 

THE

 

FIRST

 

15

 

WORKING

 

HOURS ............. 21 

C

HECK AND REPLACE 

E

VERY 

50

 

W

ORKING 

H

OURS

........................................... 22 

C

HECK AND REPLACE 

E

VERY 

200

 

W

ORKING 

H

OURS

......................................... 22 

C

HECK AND REPLACE 

E

VERY 

400

 

W

ORKING 

H

OURS

......................................... 22 

V

ACUUM

 ............................................................................................... 22 

W

ATER 

L

EAKS

 ......................................................................................... 22 

M

ECHANICAL 

P

ARTS

 ................................................................................. 22 

8. TROUBLESHOOTING ........................................................................ 22

 

8.1

 

ENGINE ......................................................................................... 22 

8.2

 

CHECKING

 

AND

 

CHANGING

 

OIL .................................................... 23 

8.2

 

CHECKING

 

AND

 

CHANGING

 

OIL .................................................... 23 

8.4

 

SEPARATING

 

THE

 

HEAD

 

FROM

 

THE

 

CARRIAGE .............................. 24 

8.5

 

DISMOUNTING/MOUNTING

 

THE

 

ENGINE ..................................... 28 

8.6

 

REPLACING

 

THE

 

CLUTCH ............................................................... 29 

8.7DISMOUNTING

 

TOOL

 

HOLDER

 

TO

 

CHANGING

 

V-RINGS

 

AND

 

FELT-

RINGS ................................................................................................. 29 
8.9

 

CORRECTING

 

DEFLECTION

 

OF

 

THE

 

USED

 

PLANETARY

 

CHAIN ........ 31 

8.10

 

MOUNTING

  

NEW

 

PLANETARY

 

CHAIN ......................................... 31 

8.12

 

R

EPLACING 

P

ULLEY 

U

NITS

 .................................................................. 33 

8.13

 

M

OUNTING THE BELT

 ........................................................................ 35 

8.14

 

C

HECKING THE TENSION OF THE BELT

 .................................................... 36 

9. DISPOSAL ........................................................................................ 36

 

10. MANUFACTURER’S CONTACTS ...................................................... 36

 

11.EMISSION CONTROL WARRANTY STATEMEN ................................. 37

 

12. SPARE PARTS ................................................................................. 39

 

ASSEMBLY AND PARTS SPECIFICATIONS

 ........................................... 39 

1.

 

LAVINA®

 

20G-X

  

G

ENERAL PARTS

 ......................................................... 39 

2.

 

LAVINA®

 

20G-X

   

B

UMPER

 .................................................................. 39 

3. LAVINA® 20G-X  

 

VACUUM HOSE

 .................................................. 40 

4.

 

LAVINA®

 

20G-X

   

C

ONTROL 

B

OARD

 ...................................................... 40 

5. LAVINA® 20G-X CONTROL BOARD WITH THROTTLE CABLE

 .......... 40 

6.

 

LAVINA®

 

20G-X

   

C

ARRIAGE

 ................................................................ 42 

7. LAVINA® 20G-X  

  

WATER PUMP

 .................................................... 42 

9.

 

LAVINA®

 

20G-X

   WATER BALL VALVE

 ..................................................... 43 

10. LAVINA® 20G-X  

  

WATER PUMP REGULATOR

 ............................. 43 

11. LAVINA® 20G-X  

  

WATER TANK

 ................................................... 43 

12.

 

LAVINA®

 

20G-X

    

E

NGINE 

B

ASE 

P

ARTS

 ................................................ 44 

13. LAVINA® 20G-X 

 

GARD ASSEMBLY

 ............................................... 44 

14.

 

LAVINA®

 

20G-X

    

P

LANETARY 

D

RIVE 

P

ARTS

 .......................................... 45 

15.

 

LAVINA®

 

20G-X

   WATER BALL VALVE

................................................... 45 

17.

 

LAVINA®20G-X

  

T

OOL 

H

OLDER 

P

ARTS

 ................................................. 46 

16.

 

LAVINA®

 

20G-X

    BOTTOM COVER 

P

ARTS 

1 .......................................... 46 

18.

 

LAVINA®

 

20G-X

    BOTTOM COVER 

P

ARTS 

2 .......................................... 47 

19.

 

LAVINA®

 

20G-X

   

P

ULLEY UNITS

 ......................................................... 48 

20.

 

LAVINA®

 

20G-X

  

KAWASAKI

 

F

S

481

V 

E

NGINE PARTS

............................ 48 

Summary of Contents for Lavina 20G-X

Page 1: ...LAVINA 20G X User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Page 2: ...Superabrasive User Manual Original Language Lavina 20G X 4 2018 2...

Page 3: ...arts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the machine...

Page 4: ...OL HOLDER KEY 19 FOAM PLATE 19 SECURITY PLATE FOR QUICKCHANGE PADS 19 6 POPULAR TOOLS 20 7 MAINTENANCE AND INSPECTION 21 REMARK 21 MECHANICAL PARTS 21 CLEANING 21 CHECK HOURLY 21 CHECK DAILY 21 CHECK...

Page 5: ...he frame is adjustable in height and allows the operator to work in a correct and safe posture The LED lights Fig 1 1 Fig 1 2 enables the operator to work in darker areas Existing lighting system does...

Page 6: ...ar ear protectors LABEL DATA The data on the label provides the correct Voltage and kW needed for operational purposes Weight needed for transportation purposes production year and serial number neede...

Page 7: ...illed or uninstructed operator may cause correlated residual risks Such risks are Position Risks due to operator s incorrect working position Entanglement Risks due to wearing inappropriate working cl...

Page 8: ...he public including the times when such buildings are occupied by the public Onyx Environmental Solutions suggests usage when occupancy of a given work area is minimal CARB EPA The California Air Reso...

Page 9: ...RAGER Model 190 Manufactured by National Drager SENSIDYNE gas sampling system with YB 11038 Sensidyne dectector tubes DRAGER gas sampling system with YB 4620 Drager detective tubes GAS TECH Model CO 9...

Page 10: ...in use propane cylinders always should be stored outside in an upright position in a secure tamperproof steel mesh storage cabinet This cabinet may be located next to the building but with at least f...

Page 11: ...work in a correct and safe posture Fig 3 1 Fig 3 2 Fig 3 3 Fig 3 5 Choose the upright position to move easy the machine The machine has two built in weights Each one could stay in upward Fig 3 5 or d...

Page 12: ...he weight of the machine Do not lift any other loads on the machine Always use hoisting equipment rated for 300 kg 660 lbs or greater STORAGE Always store the LAVINA X machine in a dry place Never tra...

Page 13: ...SYSTEM COMPONENTS The following parts are included with the system Electronics Module Integrated Wire Harness Fuel Control Valve Fuel Control Housing O2 Sensor LPG Regulator with lock off Individual i...

Page 14: ...iate pin SERVICE ALERTS The Fuel Minder also provides equipment specific service alerts for the following items Air Filter Oil Change Filter Spark Plugs Seal Replacements Chain Inspections Belt Inspec...

Page 15: ...e hours Password required if set Factory Unlock This option is only used by Superabrasive and requires a factory assigned pin number to activate Tach Settings This allows you to adjust the tachometer...

Page 16: ...ssemble modify or repair your device This product contains no user serviceable parts FCC Part 15 21 Any changes or modifications to this device that are not expressly approved by the manufacturer may...

Page 17: ...re mounting VACUUM CONNECTION To connect a vacuum cleaner the Lavina 20G X is supplied with vacuum hose Cam Lock inlet C250 vacuum hose diam 2 5 in 63mm Fig 4 9 2 You can also dismount the Cam Lock ad...

Page 18: ...48 52 hours as a reminder for oil change 7 Emergency button used to stop the motor in case of emergency 8 Panel cover Under the cover is the 30 Amp fuse for the electrical system and the contacts sepa...

Page 19: ...w the engine to run until it stops from lack of fuel In case of emergency ONLY press the stop position on the Start Stop Engine switch 1 and disconnect the fuel line from the tank When finished with t...

Page 20: ...ns They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowing...

Page 21: ...emissions will elevate CHECK DAILY After operating the Lavina X machine the operator should conduct a visual inspection of the machine Any defect should be solved immediately Pay attention to power c...

Page 22: ...CING BELT AND PULLEY UNITS Check if belts and bearings are in good condition change if needed Return machine to authorized service center for overall checkup of the Engine For Propane safety have the...

Page 23: ...eck the engine oil level screw the dipstick in to get reading While changing engine oil check for leakage of engine oil at the various seals Do not exceed the 50 hour oil change interval Oil changes m...

Page 24: ...n is done 1 Disconnect the flexible hose supplying water under the cover of the machine Fig 8 4 1 All water connections in the machines are with fittings types Push In and Release button 2 Unscrew the...

Page 25: ...Superabrasive User Manual Original Language Lavina 20G X 4 2018 25 Figure 8 4 5 Figure 8 4 6 Figure 8 4 7 Figure 8 4 8 Figure 8 4 9 Figure 8 4 10 Figure 8 4 11 Figure 8 4 12...

Page 26: ...rneath is the coupling to disconnect the control module from the motor Disconnect the coupling disconnect the cable and move it to the main head Fig 8 4 13 Fig 8 4 14 Fig 8 4 15 Fig 8 4 16 Fig 8 4 17...

Page 27: ...emoving the pins This will require two people one person holds the carriage while the other pulls the pins Fig 8 4 24 Fig 8 4 25 After removing the pins carefully pull the carriage backwards to ensure...

Page 28: ...he belt Fig 8 5 5 Take off the engine Fig 8 5 6 Reassemble in the same manner Fig 8 5 7 Tension the belt with bolt 4 on fig 8 5 7 or fig 8 5 4 The belt tension can be tested with a Frequency tension T...

Page 29: ...older Fig 8 7 2 When the tool holder is dismounted you can change the sealers V Ring and Felt Ring By loosening four Hex cap flange bolts Fig 8 7 3 the adaptor comes loose Unscrew the six screws of th...

Page 30: ...e adaptor Fig 8 8 12 are reliably tighten Mount the holder on the machine using the same socket as mentioned in 8 6 Fig 8 8 10 Fig 8 8 11 The retaining washer fits into the central hole C of adaptor a...

Page 31: ...ready screw the two nuts pos 3 and pos 6 Fig 8 9 6 and the nuts pos 2 and pos 7 Fig 8 9 2 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAIN WILL BE DAMAGED 8 10 MOUNTING NEW PLANETARY CHAIN The planet...

Page 32: ...5mm 1 8 3 16 in controlled in span X Fig 8 9 2 Be sure to tighten the locking nuts Fig 8 10 11 Fig 8 10 12 Fig 8 10 13 Fig 8 10 14 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAIN WILL BE DAMAGED ATT...

Page 33: ...as to be 22 25N m 16 18 ft lbs 8 12 REPLACING PULLEY UNITS See previous chapters to take of the tool holders and top cover Unscrew the screws of the bottom cover Fig 8 12 1 Set the bottom cover assemb...

Page 34: ...own of the bushing take bushing out Fig 8 12 18 push key out Fig 8 12 19 now the washer releases Fig 8 12 20 dismount sealer cap Fig 8 12 21 the pulley can be released with two crowbars do not use exc...

Page 35: ...Tighten the nuts pos 2 Fig 8 13 1 on the sectors and unscrew half rev Fig 8 13 5 This will allow the tensioner turn in minimum clearance Fast light the belt Fig 8 8 7 in order to achieve the right pos...

Page 36: ...and adjust the tension with the nut seen in When the right tension is reached close the contra nuts and the two nuts of the support Reassemble in the same manner PLEASE MAKE SURE YOU CHECK THE TENSIO...

Page 37: ...erabrasive Inc cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the SORE owner you should however be aware that Supera...

Page 38: ...ted part provided that such diagnostic work is performed at a warranty station 7 Superabrasive Inc is liable for damages to other engine or equipment components proximately caused by a failure under w...

Page 39: ...00 Control Board 1 8 L20GX 40 20 00 Control Board With throttle cable 1 9 L20GX 06 00 00 Regulator set 1 10 L20GX 02 00 00 Vacuum Hose 1 2 LAVINA 20G X BUMPER No Item No Description Pcs 1 L20GX 01 10...

Page 40: ...crew 4 2 M4X30ISO7380F Screw 2 3 GT 440 Start Switch 1 4 V1D2GHT1 6KP48 100 Light Switch 1 5 V1D2BH01 6KZML 100 Water Switch 1 6 V1D2AH01 6KZL7 100 Clutch Switch 1 7 V USB 24 G11 1BB1 Charger 1 8 L20G...

Page 41: ...Superabrasive User Manual Original Language Lavina 20G X 4 2018 41...

Page 42: ...3 Strap axle 1 35 025X300 PE Tube 2 13 L20GX 23 00 11 K Lock Lever 1 36 A49 00 00 00 Regulator for Water pump with connectors 1 13 1 M5X14DIN933 Bolt 1 37 A48 00 00 00 Water pump with connectors 1 13...

Page 43: ...8 CP4916 16 Orifice Plate 1 9 4676 1 4 UNIJET ADAPTER 1 10 6322 56 56WP2 Tube To Hose Stem 1 10 LAVINA 20G X WATER PUMP REGULATOR No Item No Description Pcs 1 70105 Water Pump Regulator 1 2 16UNF Nut...

Page 44: ...t 4 6 SAB 3 8 16X1 1 4 Bolt 4 7 HP6408MHP30 Transmission Belt 1 8 M12X25DIN933 Bolt 4 9 M12DIN127B Spring Washer 4 10 L20GX 10 06 00 Front Guard 1 11 M6X16DIN6921 Bolt 8 12 L20GX 10 05 00 Back Guard 1...

Page 45: ...ht Fork 1 12 5 L32D 10 00 24 Washer 2 6 M8X12DIN6921 Bolt 2 12 6 M8DIN6923 Nut 2 7 L20GX 19 20 00 Inspection Cover 1 12 7 L20GX 17 10 04 Washer 1 8 L20GX 19 00 00 Top Cover Assembly 1 12 8 M8DIN125A W...

Page 46: ...2 M6DIN980V Self Locking Nut 12 3 3 M6X40DIN7991 Screw 6 3 4 M6X30DIN7991 Screw 6 3 5 A41 21 00 Set of plates 1 4 8 16DIN6921 Bolt 4 5 A41 20 01 Flange 1 16 LAVINA 20G X BOTTOM COVER PARTS 1 No Item N...

Page 47: ...asher 1 14 L20GX 15 00 07 Cap for Rotary Seal 1 4 L20NS 00 00 08 Central Pulley 1 15 M5X12DIN7991 Screw 4 5 DIN6885A8X7X36 Key 1 16 M8X40DIN6921 Bolt 2 6 B65DIN471 Retaining Ring 1 17 L20GX 15 00 29 B...

Page 48: ...8DIN6923 Nut 2 1 6 M5X12DIN6921 Bolt 1 13 L20X 11 00 00 Pulley Unit Assembly 2 1 7 L25X 10 00 46 Washer 1 14 B10DIN471 Retaining Ring 1 2 A10013943 Retaining Ring 2 15 10DIN127B Spring Washer 1 3 601...

Reviews:

No comments

Brands by name

Popular brands

Load more brands