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Sumitomo TYPE-71c, Manual To Operation

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OME1124015

Direct Core Monitoring Optical Fiber Fusion Splicer

 

 

TYPE-71C

 

Guide to operation

Summary of Contents for TYPE-71c

Page 1: ...OME1124015 Direct Core Monitoring Optical Fiber Fusion Splicer TYPE 71C Guide to operation...

Page 2: ...bol indicates actions that are prohibited This symbol indicates actions that must be taken The meaning of Warning and Caution This symbol indicates explanations about extremely dangerous matters If us...

Page 3: ...or to direct sunlight for prolonged periods 11 Do not continuously use the heat shrink oven for long hours keeping it high temperature Doing so can cause heat shrink oven to malfunction The following...

Page 4: ...esult in personal injury Fix the splicer to a worktable or a tripod with the screw on the bottom of the splicer 23 If an abnormal condition such as unusual noise smoke or unusual odor occurs immediate...

Page 5: ...current flow can cause loss of control during charging or discharging of the battery pack heat generation bursting and fire 7 Make sure the polarities are correctly connected Do not attempt to connec...

Page 6: ...re is no visible sign of damage and screw looseness on the handle and latch If the case with damage and screw looseness is carried it could drop down causing personal injury or splicer malfunction 11...

Page 7: ...emely low temperature below 0 C Failure to do so may lead to deterioration in performance and battery leakage 5 Always turn off the power to the splicer after use Failure to do so can cause the batter...

Page 8: ...pack by a new one 16 When disposing of the battery pack contact our qualified service personnel or follow the local regulations 17 Although bright spots or dark spots may appear on the screen this is...

Page 9: ...for the use in a limited sales area and the sale resale transfer lease or otherwise of this product to the other regions is prohibited except written consent of Sumitomo Electric Industries LTD YOU NE...

Page 10: ...92547 Italy Patent No s 1355177 1892547 Sweden Patent No s 0880039 1355177 1892547 United Kingdom Patent No s 0880039 1355177 1892547 2420633 Hong Kong S A R Patent No s 1106961 India Patent No s 2322...

Page 11: ...er or disclose the whole or part of the writings to the public or unidentified parties and transfer disclose or display the electrical format of the writings through online media 2 make copy of the wr...

Page 12: ...endBright and TeraLight are a registered trademark or trademark of Draka holding CasaLight is a trademark of Prysmian Cables and Systems The followings are a registered trademark or trademark of Sumit...

Page 13: ...on 2 3 Battery level check 2 4 Battery charging 2 5 DC operation car battery 2 6 Precautions for battery pack 2 6 Operating procedures 2 7 Turning on the TYPE 71C 2 7 Initial screen 2 8 Stripping the...

Page 14: ...8 4 Functions 4 1 Splice and heater conditions settings 4 1 Function settings 4 9 Maintenance settings 4 12 Splice data storage function 4 13 USB connection function 4 14 Software download via intern...

Page 15: ......

Page 16: ...ITU T G 655 G 656 BIF ITU T G 657 EDF Fiber diameter 80 150 m 1 Fiber coating diameter 100 1 000 m Fiber count Single fiber Cleave length 2 5 16mm Over 250 m coating diameter with the length less tha...

Page 17: ...tion to calibrate the arc condition automatically at each splice Therefore arc test is not needed usually in the Auto mode No Description Part number Quantity 1 Fusion splicer TYPE 71C TYPE 71C 1 pc 2...

Page 18: ...pcs per package thin sleeve Cleave length 8 10mm The 40mm protection sleeves can be used only if the cleave length is less than 10mm Do not use the 40mm protection sleeves for non 250 m coated fibers...

Page 19: ...pair service at page 6 2 and contact our maintenance service center Protection sleeves for cable sheath FPS D60 60mm 25 pcs per package For drop cable and small sized indoor cable Cleave length 10mm B...

Page 20: ...id Input output panel DC output terminal for hot jacket remover and USB port 6 5 7 3 4 2 Main body TYPE 71C fusion splicer Keypad Keys are used to turn on off the power perform a splice and heat shrin...

Page 21: ...mounted on the upper surface of the splicer The features of SET RESET and HEAT keys are also operated by the touch screen on the monitor Select switch on the Input output panel Use this switch when t...

Page 22: ...oove illumination Illuminates the V groove Lit when the hood is opened Lens protection glass Protects the lens surface Microscope objective lens Fiber is observed with the lens LED for fiber observati...

Page 23: ...ibers straight 3 Heat shrink oven lid 2 3 2 1 3 5 1 2 4 Select switch Refer to page 1 6 DC output terminal Used to supply DC power to a hot jacket remover SD card slot for splice data output DC input...

Page 24: ...tach the battery pack when you touch the electrode High temperature heater Heaters may reach 200 Please take care when you use heaters Prohibition of using spray Do not use any gas spray such as gas d...

Page 25: ...1 10...

Page 26: ...Lint free gauze wipes Fiber protection sleeves Note that the applicable fiber protection sleeves vary depending on the cleave length Turning on the TYPE 71C Page 2 7 Daily cleaning check up Page 3 1 P...

Page 27: ...the specification range are input to the AC adapter and the AC adapter stop operating In this case it is necessary to exchange AC adapter for a fee Please contact our maintenance service center Pleas...

Page 28: ...elease the lock by moving the lock in the direction of the arrow then open the lid 1 2 Close Insert tabs of the lid into the battery pack slot close the lid and move the lock in the direction of the a...

Page 29: ...when you touch the indicator The frequency is estimated by the battery level It changes according to the operational environment and condition No guaranteed value Be sure to charge the battery before...

Page 30: ...ase in capacity at the temperature that exceeds this range Temperature span for charging 0 40 CAUTION Insert the battery pack LED green Connect the AC adaptor Battery charging 1 Insert the battery pac...

Page 31: ...k storage temperature range 20 C 50 C if stored for less than 1 month 20 C 40 C if stored for less than 3 months 20 C 20 C if stored for less than 1 year Precautions for battery pack Do not use or sto...

Page 32: ...en this is a unique characteristic of liquid crystal displays and such do not constitute or imply a machine defect 1 Ensure that the electrodes are fully inserted in the splicer 2 Insert the output co...

Page 33: ...ation screen that is displayed The screen changes by every touch as X Y X Y X Y Start Start splice DISP Display Non display icons Arc test Start and cancel heating cycle The function of each icon in t...

Page 34: ...fiber 3 Repeat the stripping process for the other fiber 4 Clean the bare fiber from the end of the fiber coating with a lint free gauze pad moistened with pure alcohol Pull the bare fiber through th...

Page 35: ...the length less than 8mm requires fiber holder operation Open the top clamp lever and the coating clamp lid The blade carriage should be in the forward position Blade carriage Top clamp lever Coating...

Page 36: ...e clean the fiber after cleaving 2 To avoid damaging or contaminating the delicate fiber ends insert each fiber immediately after preparation 3 Glass fiber fragments are extremely sharp Handle with ca...

Page 37: ...ode Inserting fibers into the splicer 0 Open the hood 2 Close the fiber coating clamp lid Do not touch the fiber end face against any surface 3 Repeat step 1 to 2 for the other fiber 4 Close the hood...

Page 38: ...ctrode condition wear out and adhesion of the glass and the optical fiber manufacturer and SMF MMF etc appropriate arc condition is necessary to make a low splice loss Please perform the arc test befo...

Page 39: ...ch are measured via image processing are displayed on the monitor screen The arc center position is displayed only if the position is shifted 8 If Arc OK is displayed begin the fiber preparation proce...

Page 40: ...protection sleeve cannot be installed after splicing 2 Strip the fiber coating and clean the bare fiber Refer to page 2 9 3 Cleave the bare fiber to proper cleave length Refer to page 2 10 4 After set...

Page 41: ...ta DATA Add the memo by touching MEMO DATA Display 1 2 Cut L 0 4 deg Offset 0 1 um Cut R 0 5 deg Deform 0 3 deg Ect L 0 1 um Ect R 0 1 um Core Offset 0 1 um OK Standard SM Z X C V B N M A S D F G H J...

Page 42: ...ecking tools are displayed Checking Tools By touching an arbitrary place of the image the part is expanding displayed Save the image to SD card Change the brightness of the image Change the focus of t...

Page 43: ...x it back and forth Doing so will cause the spliced fiber to be broken resulting in loss of the long term reliability of the fiber Proof test if manual proof test is selected if automatic proof test i...

Page 44: ...n Reset GO DISP Evaluating splice quality If the spliced fiber is as follows or estimated losses are high re do the entire splice Bubble Black line Re do splicing Re do splicing Bulging Neck down Re d...

Page 45: ...en use the markings on the heat shrink oven as a reference 2 While maintaining a slight tension on the fiber end lower the fiber onto the heat shrink oven and push down If Auto start heating is set to...

Page 46: ...Also finish of heating cycle can be confirmed by the heat icon s change If the sleeve is taken out from the oven before heat cycle completed the splice loss might increase because the less cooling ca...

Page 47: ...Fusion splicer TYPE 71C Allen key 1 5 included in fusion splicer kit Cross recessed screwdriver Nippers Jacket remover Fiber cleaver Fiber holders for drop cable Fusion splicer Using the Allen key re...

Page 48: ...ke a slit along the groove of the cable sheath using nippers 3 Insert a protection sleeve over the cable 5 Split the cable sheath to expose 30 40mm of optical fiber Cut off the split cable sheath 6 Th...

Page 49: ...to the procedures 2 2 Remove the fiber coating from the mark using a jacket remover 1 Put a mark at 10 12mm away from the cable end 3 Clean the bare fiber from the end of the fiber coating with a gauz...

Page 50: ...2 25 5 Load the cable in the fiber holder Make sure that the cable sheath touches the groove Close the bigger lid of the holder first 6 Repeat step 1 5 for the other cable...

Page 51: ...the fiber holder Touch the JR M03 against the edge to remove and you can remove the coating at 3mm away from the edge 3 Clean the bare fiber from the end of the fiber coating with a gauze pad moistene...

Page 52: ...er holder stage fitting the pin of the stage into the hole of the fiber holder Take great care not to touch the fiber end face against any surfaces 3 Close the hood 4 Start the splicing process Note P...

Page 53: ...le Fiber protection sleeve At least 5mm of the sleeve must overlap the cable sheath at each end of the splice Pay attention not to bend and flex the cable Failure to do so can cause the splice to brea...

Page 54: ...2 29...

Page 55: ...in mind that daily cleaning can maintain splicer performance Clean components before and after use Names of components V groove Electrode for high voltage side Electrode cover plate thumb screw elect...

Page 56: ...ion of the arrow When a LED surface dirty a fiber image is unclear resulting in imperfect image processing If the display is uneven or LED error occurs clean them with a cotton swab moistened with alc...

Page 57: ...ed with alcohol 3 Gently wipe the lens protection glass in a circular motion 4 Use a dry cotton swab to wipe off any excess alcohol 5 Re fit the electrodes 6 Perform an arc test Dirt on a bare fiber p...

Page 58: ...arly with a dry cotton swab Clean the heating plate with a dry cotton swab Remove moisture or alcohol on the heat shrink oven with a dry cotton swab Caution Clean the clamps of the heat shrink oven wi...

Page 59: ...may result in high splice losses and poor splice strength On the TYPE 71C electrodes typically need replacing after approximately 3 000 arc discharges If the number of arc discharge exceeds 2 500 Arc...

Page 60: ...late 7 Repeat step 2 to 5 for the other electrode Always replace both electrodes at a time 8 Plug the power cord into the power module and turn on the power to condition the electrodes Refer to page 4...

Page 61: ...oing so may cause unstable arcing performance Caution An electrode tip is extremely sharp Handle with care Caution Protrusion Please confirm the plastic button of the electrode is certainly pushed by...

Page 62: ...sport the machine in its case Observe the following instructions Clean the TYPE 71C and all accessories before storing them Be sure to remove the battery pack from the TYPE 71C and store it in a given...

Page 63: ...condensation when storing the splicer The battery is self discharged during storage Perform temperature control and charge and discharge the battery once every 6 months Storage temperature 20 C 50 C i...

Page 64: ...3 10...

Page 65: ...e icon will change its color Then touch it again to determine selection Splice program is changed If the page icon displays the number except 1 1 that means there are other pages Touch the move to go...

Page 66: ...t again to determine selection Heater program setting For the details of heater programs refer to page 4 5 If you would like to change heater program parameters refer to page 4 6 MENU Start Ready X Y...

Page 67: ...arc condition automatically at each splice Therefore arc test is not needed usually in the Auto mode Perform an arc test in the following situations to calibrate the arc power and position Poor splice...

Page 68: ...ategory Splice program Details MM G651 MM G651 Std Can be used for splicing identical standard MMF ITU T G 651 DS G653 DS G653 Std Can be used for splicing identical standard DSF ITU T G 653 NZ G655 N...

Page 69: ...Can be used for heat shrinking 60mm protection sleeves for single fiber with 0 9mm coating for example Sumitomo FPS 1 40mm 0 9 FPS 40 Can be used for heat shrinking 40mm protection sleeves for single...

Page 70: ...ge heater program parameter Touch the item once The icon will change its color Then touch it again to determine selection Select Heater Program 40mm 0 25 1 2 Heat Up Temp A 0215 C 003 SMF Quick Heatin...

Page 71: ...right fibers that occurs when the right fiber is fed forward during the arc fusion Numerical input 2 2 Arc Power Expressed in a unit less step value as Standard XX Arc power controls the amount of hea...

Page 72: ...ion A Duration of the first term of heating cycle Numerical input Heat Up Temp B Heating element rise up to the set temperature in the middle term of heating cycle Numerical input Heating Duration B D...

Page 73: ...screen For more details of the items of function please refer to the page 4 11 Select Function 1 5 Arc Pause ON Automatic Function Sleep Auto Power Off OFF OFF Display Monitor If the page icon displa...

Page 74: ...he screen Screen indication In the function setting item of following sign the displaying method of the screen can be selected X or Y only X above Y X beside Y Select Function 3 5 Light for v groove O...

Page 75: ...This function switches the temperature units Heater Auto Start This function starts the heating process when the fiber is placed into the heat shrink oven 3 5 Light for V groove This function sets the...

Page 76: ...s are automatically inspected Touch Calibration Perform touch calibration when icons and items could not be selected correctly with touching operation 1 2 Maintenance Reset Arc Count Bright Conditioni...

Page 77: ...ore axis caused by deformation Ect L R Inspected core eccentricity of the L R fiber Core Offset Inspected core step status of the offset caused by deformation Arc Count Arc count since the replacement...

Page 78: ...each item removable disk The data of the SD card can be read and written from the PC by selecting this item with the SD card inserted in the SD card slot Remote Diagnosis Select this item when TYPE 71...

Page 79: ...mation 2011 01 01 00 00 DATA Select Item Select Help Video item Select the movie Help Video Stripping the fiber coating Stop Start stop temporarily To be updated the help video please access to the UR...

Page 80: ...4 16...

Page 81: ...Refer to the page 4 11 Coating clamp fixation screw 1 Loosen the right and left coating clamp fixation screw and detach the coating clamp 2 After replacing right and left coating clamp tighten the co...

Page 82: ...ating clamp lid as following procedures according to the kind of the coating Coating clamp fixation screw 1 Loosen the coating clamp fixation screw and detach the coating clamp Coating clamp 180 Forth...

Page 83: ...s set on the holder stage Holder stage Fiber holder FHS 025 Fiber holder operation with the back monitor type When the fiber holder is used by the back monitor type change the direction that the fiber...

Page 84: ...one by one Detachable attachable bare fiber pads Detaching and attaching bare fiber pads Slide the bare fiber pad release button in the direction indicated by the arrow When the hood is opened the ba...

Page 85: ...to the direction of the arrow 3 The position of the protection sleeve can be adjusted by hand when the movement of the heater lid and heater clamp is separated 40mm sleeve is appeared in this example...

Page 86: ...M8 screw Screw hole for 1 4 20UNC screw The TYPE 71C is provided with Auto start function that automatically starts the splicing process and the heating operation Auto start splicing When the fiber is...

Page 87: ...ely according to the following procedure Please pass the hook at both ends of the hand strap through a right and left strap ring of TYPE 71C If the strap ring is not jointed surely with the hook of th...

Page 88: ...5 8...

Page 89: ...c power level is too weak the splice may be poor resulting in fiber breaking If the fibers are breaking in spite of a good arc test result clean the V grooves and the bare fiber pads completely Deteri...

Page 90: ...od earthquake lightening or similar disaster or any other accident 4 Damage or malfunction caused by the use of Product in conjunction with accessories products or consumables not specified or approve...

Page 91: ...oove and the fiber clamp when the error occurs repeatedly Please execute the cleaning Refer to page 3 2 and 3 3 The splicer failed to adjust the arc gap of the left right fiber The splicer failed to i...

Page 92: ...test 6 1 96N 200gf Heat shrink oven Dual automatic independent heaters US patent 7 412 146 Arc environment calibration Automatically compensates for environmental condition changes Arc test Provided V...

Page 93: ...perature range 20 C 50 C if stored for less than 1 month 20 C 40 C if stored for less than 3 months 20 C 20 C if stored for less than 1 year 9 Water resistance Operates normally after being exposed to...

Page 94: ...ore Sumitomo Electric Interconnect Products Singapore Pte Ltd Tel 65 6261 3388 http www seps com sg Dubai U A E Middle East office Tel 971 4 701 7338 to 7341 Gurgaon India SEI Trading India Pvt Ltd SE...

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