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20-TON HYDRAULIC SHOP PRESS

OWNER’S MANUAL

WARNING:

Read carefully and understand all

ASSEMBLY AND OPERATION

INSTRUCTIONS

before operating. Failure to follow the safety rules and other basic

safety precautions may result in serious personal injury.

Item# 46271

Summary of Contents for 46271

Page 1: ... OWNER S MANUAL WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Item 46271 ...

Page 2: ...particular application DO NOT use the machine until you have first contacted the distributor to determine if it can or should be performed on the product For technical questions please call 1 800 222 5381 INTENDED USE This Shop Press is designed for automotive truck implement fleet and industrial repair shops where pressing bending straightening and forming is required Typical applications include...

Page 3: ...t the life of the equipment There are specific applications for which the Shop Press was designed Always check of damaged or worn out parts before using the Shop Press Broken parts will affect the Shop Press operation Replace or repair damaged or worn parts immediately Store idle Shop Press When Jack is not in use store it in a secure place out of the reach of children Inspect it for good working ...

Page 4: ...s of this manual Failure to operate this equipment as directed may cause injury or death The distributor is not responsible for any damages or injury caused by improper use or neglect SAFETY MARKINGS WARNING 1 Study understand and follow all instructions before operating the device 2 Do not exceed rated capacity 3 Prior to use make sure the press is securely anchored 4 The press shall be installed...

Page 5: ...act safety shield and heavy duty work gloves when operating the press Keep proper balance and footing do not over reach and wear nonskid footwear Only use this press on a surface that is stable level dry and not slippery and capable of sustaining the load Keep the surface clean tidy and free form unrelated materials and ensure that there is adequate lighting Inspect the press before each use Do no...

Page 6: ...ber from the parts breakdown Use caution as parts may be heavy in weight and can cause pinch points to hands body and feet 1 Attach the two base support sections 01 and lower cross member 23 to the frame 12 using bolts 03 washers 09 lock washers 10 and nuts 11 2 Fix one end of side support rails 04 to the base support sections 01 and another end to the frame 12 using bolts 03 washers 06 lock washe...

Page 7: ... frame 12 using bolts 25 washer 26 lock washer 27 and nuts 28 4 Put the opposing upper crossbeam 29 into position and insert the cylinder support plate 24 below the two upper cross beams at the same time then secure this cross beam to the frame using bolts 25 washers 26 lock washers 27 and nuts 28 ...

Page 8: ...ting ring 40 is seated flat on the cylinder support plate 24 Then attach the round threaded nut 41 to the hydraulic cylinder Turn clockwise to screw the round nut onto threaded shaft on the ram Tighten round nut 41 6 Insert the bed frame pins 13 into the frame holes Then insert the joined press bed frame 21 between the press frame and onto bed frame pins ...

Page 9: ...ecure the pump assembly using screws 16 and washer 17 When this step is complete insert the handle to the handle bracket 8 Locate the hydraulic hose fitting on the cylinder and install the pressure gauge 33 to the pressure gauge connection fitting on the top of the hydraulic cylinder 31 9 Tighten all bolts and screws ...

Page 10: ...ress 1 Firmly close the Release Valve by turning it clockwise 2 Press the tip of the Hydraulic Hose Coupling against a hard surface and pump the pump handle 3 Continue pumping until the hydraulic fluid coming out from the end of the coupler tip is free of air bubbles 4 Check the oil level and add oil if necessary See instruction in Maintenance Section To Add Oil 5 Turn the Release Valve counter cl...

Page 11: ...enthesis refer to the index number from the parts breakdown 1 Adjust the bed frame pins 13 to desired height Ensure bed frame is fully rested on the bed frame pins 2 Place the bolster plates 22 on press bed frame 21 then insert work piece onto the bolster plates 3 Place work piece on the bed frame or pressing block use every precaution necessary to ensure safety and to prevent accidents Position w...

Page 12: ...oad onto work piece 6 Align ram and work piece to ensure center loading 7 When work is completed stop pumping the handle Slowly turn the release valve counter clockwise in small increments until ram is free from work piece 8 Once ram has fully retracted remove workplace from bed frame Cautiously remove work piece from press ...

Page 13: ...Some parts in this equipment are not self lubricating inspect the equipment before use and lubricate when necessary After cleaning lubricate the equipment using a high grade light penetrating oil or lubricating spray For light duty use lubrication once a month For heavy and constant use lubrication recommended every week NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES Rust Prevention Ch...

Page 14: ... a level surface 2 Remove the Screw with its attached dipstick 3 Add 0 22 quarts about 7 43oz or 770ml of oil The oil level should be near Position A Use a high grade anti foaming hydraulic oil KEEP DIRT AND OTHER MATERIALS CLEAR WHEN POURING ...

Page 15: ...15 Replace the Oil Fill Screw 4 Perform the Air Purge Procedure To Replace Oil 1 Set Pump Unit upright on a level surface 2 Remove the screw with its attached dipstick ...

Page 16: ...ill drain from the oil fill hole 4 Set Pump Unit upright on a level surface 5 Add 0 22 quarts about 7 43oz or 770ml of oil The oil level should be near Position A Use a high grade anti foaming hydraulic oil KEEP DIRT AND OTHER MATERIALS CLEAR WHEN POURING ...

Page 17: ...YPES OF FLUID AND NEVER USE BRAKE FLUID TURBINE OIL TRANSMISSION FLUID MOTOR OIL OR GLYCERIN IMPROPER FLUID CAN CAUSE PREMATURE FAILURE OF THE JACK AND THE POTENTIAL FOR SUDDEN AND IMMEDIATE LOSS OF LOAD DISPOSE OF HYDRAULIC FLUID IN ACCORDANCE WITH LOCAL REGULATIONS LUBRICATION 1 Clean the outside of the press with a dry clean and soft cloth Periodically lubricate all joints and moving parts with...

Page 18: ...asive clean cloth 4 A coating of light lubricating oil to pivot points Axles and hinges will help to prevent rust When not in use store the press in a dry location with ram and pump piston fully retracted Periodically check the rams for signs of rust or corrosion Clean as needed and wipe with a soft non abrasive clean cloth ...

Page 19: ...19 ASSEMBLY DIAGRAM ...

Page 20: ...bolt M8x16 GB70 1 1 15 Washer 8 GB97 1 1 16 Nuts bolt M6x16 GB70 1 1 17 Washer 6 GB97 1 1 18 Pump Assembly Plate TY20005 2 1 19 Nuts bolt M12X30 GB5783 2 20 Press pump TY20005 1 1 21 Bed Flat TY20001 04 2 22 Heel Block TY20001 03 2 23 Spreader TY20001 3 1 24 Cylinder Support Plate TY20001 2 1 25 Nuts bolt M16X35 GB5782 8 26 washer 16 GB97 1 8 27 Spring washer 16 GB93 8 28 Nuts M16 GB6170 8 29 Uppe...

Page 21: ...21 RAM ASSEMBLY DIAGRAM ...

Page 22: ...0001 1 01 1 45 Bolt M8X12 GB70 85 1 46 Rectangle ring QLZ2C 6 17A 1 47 Retainer nut TY20001 1 03 1 48 Bolt M6X12 GB77 1 49 Ram TY20001 1 02 1 50 Rectangular ring 40X35 5X1 5 TY20001Q 1 2 1 51 0 ring 36x2 65 GB3452 1 1 52 Piston ring TY20001 1 06a 1 53 Back ring 60X56X2 TY20001 1 10 1 54 Y ring 60X50X9 TY20001 1 09 1 55 Spacing ring TY20001 1 07 1 56 Bolt M6X6 GB77 1 57 Gauge connection nut TY12001...

Page 23: ...23 PUMP ASSEMBLY DIAGRAM ...

Page 24: ...Release Valve Stem QF4 2A 1 75 Seal QF4 14 1 76 O Ring 18X3 55G GB3452 1 92 1 77 Seal QF4 41 1 78 Clamping Nut QF4 17 1 79 O Ring 11 6x2 65 QF4 42 1 80 Seal QF4 18 1 81 Piston QF4 2 1 82 Socket QF4 5a 1 83 Piston Pin QF4 3 1 84 Pin Φ10 QF4 1 1 85 Snap Ring 10 GB894 1 86 1 86 Handle TY20005 1 01 1 87 Handle Grip QF4 7 1 88 Hose TY12001 2 3 1 89 Coupling QF4 4 1 90 Dust Cap QF4 15 1 91 Ball Φ4 GB308...

Page 25: ...r unit Air Supply Inadequate For Units supplied with air fittings and air pumps Safe Operating Temperature is between 40 F 105 F 4 C 41 C REPLACEMENT PARTS For replacement parts Customer Service at 1 800 222 5381 Not all equipment components are available for replacement illustrations provided are a convenient reference of location and position in the assembly sequence When ordering parts the foll...

Page 26: ... product by make and model number and follow the claim instructions that will be provided The product and the purchase receipt must be provided to Us in order to process Your warranty claim Any returned product that is replaced or refunded by Us becomes our property You will be responsible for return shipping costs or costs related to Your return visit to a retail store Remedy Limits Product repla...

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