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Stephill SE6000D4, Operation Manual

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Stephill SE6000D4 Operation Manual Download Page 3

SSD6000 - SSD6000S - SE6000D4

18  Fault Finding

18  Before Fault Finding
19  Basic Trouble Shooting - Key Switch Type
20  Fault Finding - Key Switch Type
21  Fault Finding - DSE 3110
23  Battery Charge System Fault Finding
24  Battery Charge Fault - Key Switch Type
25  Battery Charge Fault - DSE 3110 Type
26  Fuel System Bleeding Procedure

27  Service and Maintenance

27  Pre-service
27  Engine Service
27  Alternator Service
28  Service - Important Warning

28  Spares

28  Engine Consumable Service Spares
28  Alternator Spares
28  Control Panel - AC Components - Standard
29  Control Panel - DC Components - Standard Key Start
29  Control Panel - DC Components - Standard DSE 3110
29  General Spares
29  Exhaust System Spares

30-33  Exploded Views

34  Wiring Diagrams

34  AC Wiring Standard - SW12072
35  DC Wiring Standard Key Switch - SW11016
36  DC Wiring Standard DSE 3110 - SW11066

Summary of Contents for SE6000D4

Page 1: ...Issue 8 SSD6000 SSD6000S SE6000D4 SSD6000 3PH Handbook Operation Manual 6kVA Super Silent Diesel Generators 44 0 1933 677911 www stephill generators co uk...

Page 2: ...nual Start 16 Applying Load 8 Generator Safety 16 DSE 3110 Manual Stop 8 Information Warning Signage 16 Emergency Stop 10 Personal Safety 16 DSE 3110 Remote Start Stop 10 Auxiliary Power 11 Operating...

Page 3: ...dure 27 Service and Maintenance 27 Pre service 27 Engine Service 27 Alternator Service 28 Service Important Warning 28 Spares 28 Engine Consumable Service Spares 28 Alternator Spares 28 Control Panel...

Page 4: ...y any means without the written permission of Stephill Generators Ltd All equipment supplied by Stephill Generators Ltd carries a warranty of 12 months from date of despatch During the warranty period...

Page 5: ...Ph 115 230V AC 1 Ph 6 0 4 8 50 0 Hz 91 Each Stephill generator will have a Serial Data plate fitted to the set In most cases this can be found on the control socket panel Below is an example of the Se...

Page 6: ...t Wet 180 KG 197 KG 180 KG 201 KG 218 KG 201 KG Type NSM K100 G Skid Mounted 214 KG 210 KG 193 KG Dimensions Weights SE6000D4 SSD6000 SSD6000S SSD6000 3PH 174 KG Trolley Mounted 193 KG 1220 x 735 x 89...

Page 7: ...Reset Button Fig 3 Control Panel Identification Dual Voltage Standard Item No Description Description Item No The Warning Shutdown Lamps description can be found in Operating Instructions These are LE...

Page 8: ...g Shutdown Lamps description can be found in Operating Instructions These are LED lamps Fig 3 shows the previous version of the Warning Shutdown lamps These operate exactly the same as the current ver...

Page 9: ...on Before using this equipment and to avoid personal injury all warnings shown on the machine should be observed The warning signage should be checked for legibility and any that have become damaged s...

Page 10: ...e will be moving parts inside the canopy E Caution Hot Engine Parts The generator can be very hot while running and some time after stopping A Exhaust fumes are extremely dangerous and can kill ensure...

Page 11: ...and hot expelled air to escape Temperature Range Reference Barometric Pressure Saline Environment Flammable Environment Operating Environment Personal Safety Auxiliary Power Installation of the gener...

Page 12: ...petent electrician DO NOT ATTEMPT TO LIFT THE GENERATOR WITHOUT PRIOR CHECKS TO THE LIFTING SYSTEM AS INDICATED ABOVE Where mechanical assistance is used in lifting machines ensure the lifting eye is...

Page 13: ...nsure that suitable fire extinguishers AFFF or CO2 are kept within close proximity of the generator Do not cover enclose or obstruct the airflow to the generator during or shortly after use due to fir...

Page 14: ...e upper 2 and lower 3 lines on the dipstick Add oil If the level is low Do not fill past the high mark on the dipstick 2 WARNING NEVER overfill the engine with oil Engine damage can occur Refer to eng...

Page 15: ...ere not enough fuel in the fuel tank and the generator will not be able to be started HIGH ENGINE TEMP When illuminated indicates the engine has overheated LOW OIL PRESSURE LED illuminates when the en...

Page 16: ...s an option of a remote 2 wire start function This is ideal for Auto starting stoppoing for charging and back up systems Key Switch Starting Operation Turn the key to the RUN position The BATTERY and...

Page 17: ...gularly for a standard stop request can cause the 12V battery to drain This may effect the starting of the generator The Emergency Stop button DSE 3110 only is located on the control panel It must be...

Page 18: ...A red LED light will be illuminated above the button will indicate that DSE 3110 module in currently operating in AUTO mode Automatic Stop Operation DSE 3110 Control Module Overview 2 Wire Remote and...

Page 19: ...ter motor and fuel relay When the engine fires the starter motor is disengaged The DSE 3110 de energises the starter motor relay once it detects an output frequency Hz from the main alternator If the...

Page 20: ...See Battery Charge System Fault Finding in this handbook for comprehensive testing Basic Trouble Shooting Key Switch Type Fault Description Checks Tests LOW OIL PRESSURE The starter motor cranks when...

Page 21: ...generator is running See Battery Charge System Fault Finding Capacitor Test and or replace the AC alternator capacitor Fault Possible Cause Check See Basic Trouble Shooting Key Switch Low oil pressure...

Page 22: ...uld be around 12 5V DC Charge or Replace Starter Motor Check the operation and wiring of the starter motor Replace if necessary Emergency Stop Button Check the operation of the switches on the back of...

Page 23: ...advisable The no load frequency rpm should measure approximately 52 5Hz 3150rpm Shutdown Low AC Voltage Low AC Voltage and Low Hz Frequency could indicate the engine is running too fast Warning It is...

Page 24: ...oltage Selector Switch Check the voltage selector switch is in the correct position Reset Button s Check the reset buttons for the output sockets Fault occurs after the engine has fired Temperature Sw...

Page 25: ...d be around 38V AC if the engine is running at the correct no load speed 52 5Hz If no AC voltage is detected replace the starter coil on the engine Remove white wires No 18 19 from the charge regulato...

Page 26: ...te wires No 26 27 from the charge regulator and again start and run the generator engine and measure the AC voltage at these wires not at the regulator You should have the same reading as the last tes...

Page 27: ...ine Nut 5 Fuel Delivery Valve 3 Fuel Injection Line Slowly begin to turn the key to the START position until the BATTERY lamp goes out You should also hear the 12V fuel lift pump operate Hold the key...

Page 28: ...STOP position Using a 17mm spanner loosen the Fuel Injection Line Nut 2 completely and move the Fuel Injection Line 3 to one side CAUTION Do not remove Again using a 17mm spanner loosen the Fuel Deliv...

Page 29: ...trol Panel AC Components Standard Description Description 20A 2 Pole MCB Part No 029 0007 029 0032 048 0004 029 0017 Description 048 0013 40A Double Pole 30mA RCD Description Alternator Spares Descrip...

Page 30: ...1004 Low Fuel Switch 022 1015 Handle Foot Tubular SSD6000 S 3PH 022 0704 Alternator Mounts SSD6000 S 3PH 027 0014 Temperature Switch 022 1004 Engine Mounts SSD6000 S 3PH 027 0013 Temperature Switch Pl...

Page 31: ...000D4 NSM door 1 8 022 0614 SE6000D4 Fan cowl 1 9 022 0572 SE6000D4 Battery clamp bottom 1 10 022 0571 SE6000D4 Battery clamp top 1 11 022 0546 SE6000D4 Battery door 1 12 027 0022 Wheel 2 13 027 0023...

Page 32: ...e 01933 677911 Drawing Number Drawn SE6000D4 Roof exploded view 22 590 THIRD ANGLE 17 06 15 Item Issue Description 1 022 0590 SE6000D4 Dual voltage control panel 2 022 0583 SE6000D4 Roof 3 022 0544 SE...

Page 33: ...andle Lighting tower 1 9 022 0614 SSD6000 Fan cowl 1 10 022 0538 SSD6000 Engine mounting bracket 1 11 022 0697 SSD6000 NSM Alternator air inlet duct 1 12 022 0609 SSD6000 Lift beam 1 12 022 0677 SSD60...

Page 34: ...D6000 Fuel tank 1 8 022 0633 SSD6000 Fuel tank plate 1 9 022 0606 SSD6000 Dual voltage control panel 1 Fuel tank fuel tank plate part number changed R Golding A 15 04 08 New drawing Date Revision Issu...

Page 35: ...8A 230V 16A SOCKET E N L 4 0mm Brown Viewed from cable inlet 2 5mm Black 2 5mm Blue 2 5mm Brown 2 5mm Red E N L 230V 32A SOCKET BLUE BROWN RED BLACK Viewed from cable inlet 4 0mm Blue 2 5mm green yel...

Page 36: ...2 2 2 2 3 3 5 5 6 6 7 8 8 8 8 8 9 10 12 4 8 REGULATOR 18 WHITE 14 20A 19 GREEN YELLOW YELLOW WHITE 12 PUMP 3 8 FUEL LIFT OPTIONAL 1 2 5 4 3 14 20A RE SET 1 FUEL LEVEL 2 2 R1 15 FUEL LEVEL SWITCH 15 8...

Page 37: ...1 1 29 21 1 5mm BLUE 1 5mm BROWN 9 2 5mm GREEN 24 10 BATTERY VE BATTERY VE FUEL SOLENOID 1 2 3 4 5 6 7 9 8 3110 START SOLENOID REMOTE START EMERGENCY 1 STOP 12 18 FUEL LEVEL 7 FUEL PUMP 2 3 3 2 4 FUEL...

Page 38: ...Copyright 2022 Stephill Generators Ltd Stephill Generators Ltd Wallis Close Park Farm South Wellingborough Northants NN8 6AG...

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