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INTELLIPRO

2 VST Variable Speed Pump Installation and User’s Guide

REPLACEMENT PARTS

IntelliPro

2 VST Variable Speed Pump Replacement Parts

(Black Colored Pumps)

Item

Part

No.

Description

356893Z

DRIVE KIT W/ KEYPAD (Includes Item #2, 7

and 8)

355685

DRIVE HARDWARE KIT (Includes Drive

Screws, Drive Gasket and Screw Caps)

17307-0110S TANK BODY ASSEMBLY (Includes Trap Cover

and Item #21-24)

4 17307-0111S

TRAP COVER ASSEMBLY (Includes Trap Cover

and Item #21)

42001-0402 2” SLIP UNION HALF KIT (Includes Item #25-27)

356905Z

KEYPAD RELOCATION KIT (Includes Keypad

Relocation Cable and Blank Drive Cover)

358527Z

KEYPAD ASSEMBLY KIT

356892Z

DRIVE KIT

350306S

MOTOR 3.2KW FERRITE BLK

U30-74SS 3/8-16 X 1” HEX HEAD SS (Qty. 4)

C103-194P SEAL PLATE

17351-0101S SHAFT SEAL, EPDM BLACK

C105-238PLA IMPELLER ASSEMBLY

37007-6080 IMPELLER SCREW

C1-271P

DIFFUSER

U43-21SS

#8 EXT TOOTH WASHER (Qty. 5)

Item Part

No.

Description

17 U30-922SS

DIFFUSER

SCREW

U9-374

DIFFUSER

O-RING

C19-37a V-CLAMP

WC-36-22

CLAMP,

KNOB

35505-1440 TRAP O-RING, 6.90 O.D. 6.35 I.D.

C8-58P

TRAP

BASKET

U78-920P DRAIN PLUG (Qty. 2)

U9-359

DRAIN PLUG O-RING (Qty. 2)

U11-200PS UNION COLLAR (Qty. 2)

U11-196PS 2” SLIP ADAPTER (Qty. 2)

U9-362

O-RING, #2-231 (Qty. 2)

U30-918

BASE SCREW, 5/16-14 X 1 IN LG HI-LO HEX

(Qty.

C35-11

MOTOR

PAD

C4-78P

MOTOR

BASE

U9-228A

TRAP COVER ASSEMBLY O-RING

350122

50 FT. COMMUNICATION CABLE

354045

POWER END INTELLIPRO 2 VST

Note:

(*) Items not shown

Summary of Contents for INTELLIPRO 2 VST

Page 1: ...IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS INTELLIPRO 2 VST INSTALLATION AND USER S GUIDE VARIABLE SPEED PUMP ...

Page 2: ...Preset Speeds Pump Operating Modes Control Panel Pump Menu Guide Pump Settings Set Date and Time Set AM PM or 24 Hour Clock Set Min Max Speeds Pump Address Set Screen Contrast Set Control Panel Language Set Temperature Unit Password Protection Setting Password Setting Speeds 1 8 Pump Operating Modes Setting Speeds 1 4 in Manual Mode Setting Speeds 1 4 in Egg Timer Mode Setting Speeds 1 8 in Schedu...

Page 3: ...AND ALL INSTRUCTIONS IN THE OWNER S MANUAL BEFORE USING THIS PUMP THESE WARNINGSAND THE OWNER S MANUAL MUST BE LEFT WITH THE POOL OWNER SUCTION ENTRAPMENT HAZARD STAY OFF THE MAIN DRAINANDAWAYFROMALLSUCTION OUTLETS THE USE OF UNAPPROVED COVERS OR ALLOWING USE OF THE POOL OR SPA WHEN COVERS ARE MISSING CRACKED OR BROKEN CAN RESULT IN BODY OR LIMB ENTRAPMENT HAIR ENTANGLEMENT BODY ENTRAPMENT EVISCER...

Page 4: ...vels of suction can pose a risk if a person comes within the close proximity of the suction openings A person can be seriously injured by this high level of vacuum or may become trapped and drown It is absolutely critical that the suction plumbing be installed in accordance with the latest national and local codes for swimming pools The Virginia Graeme Baker VGB Pool and Spa SafetyAct creates new ...

Page 5: ...ms control 2 IntelliPro pumps using 8 speeds per pump SunTouch systems control one IntelliPro pump using 8 speeds IntelliComm systems control one IntelliPro pump using the 4 External Control programs Motor Features Permanent Magnet Synchronous Motor PMSM High efﬁciency 3450 RPM 92 and 1000 RPM 90 Superior speed control Operates at lower temperatures due to high efﬁciency Designed to withstand outd...

Page 6: ... For most installations Pentair recommends installing a valve on both the pump suction and return lines so that the pump can be isolated during routine maintenance We also recommend a valve elbow or tee installed in the suction line should be no closer to the front of he pump than ﬁve 5 times the suction line pipe diameter See Figure 2 Example A 2 5 inch pipe requires a 12 5 inch 31 8 cm straight ...

Page 7: ... 2 pole relay If AC power is supplied by a GFCI circuit breaker use a dedicated circuit breaker that has no other electrical loads Bonding 1 Bondthemotortothestructureinaccordancewiththe NationalElectricalCode Useasolidcopperbonding conductor not smaller than 8 AWG For Canadian installations a 6 AWG or larger solid copper bonding conductor is required Run a wire from the external bonding screw or ...

Page 8: ...e the pump clamp and lid onto the strainer basket The pump is now ready to prime 6 Open all valves in suction and discharge pipes 7 Open the ﬁlter air relief valve and stand clear of the ﬁlter 8 Connect power to the pump Be sure green power light is on 9 Press Start Stop to start the pump The pump will enter into priming mode if enabled and speed up to the maximum speed set in the pump menu settin...

Page 9: ... Left arrow Move cursor left one digit when editing a setting Right arrow Move cursor right one digit when editing a setting Controls and LEDs on Keypad Quick Clean Pump increases to a higher RPM for vacuuming cleaning adding chemicals and after a storm for extra skimmer power LED light is on when active Time Out Pump is not running on preset schedule This can be used to allow newly glued pipe joi...

Page 10: ... 2 VST Variable Speed Pump can be programmed in three different modes Manual Schedule and Egg Timer Speeds 1 4 can be programmed in all three modes Speeds 5 8 can only be programmed in Schedule mode since there are no buttons on the control panel for Speeds 5 8 The default setting for Speeds 5 8 is Disabled LED lit 1 2 3 4 Speed 1 1 4 Manual Schedule Egg Timer Set Speed Defa Set Speed Set Start Ti...

Page 11: ...sius C Firmware Version Password Disabled Default Disabled Enabled Password Timeout 1 min to 6 hrs Default 1 minute Set Password 0000 9999 Default 1234 Stop Delay 0 min to 10 min Default 0 minutes 24 Hour Device Set Date and Time Set Speed Max Min Speed 1 4 Speed 5 8 Disabled Enabled Set Speed Pump Temperature pages 8 10 pages 10 12 page 12 page 16 Set Speed 450 3450 RPM Default 750 RPM Set Speed ...

Page 12: ...ur clock 1 Press Menu 2 Press Select to select Settings 3 Use the Up or Down arrows to scroll to Date and Time and press Select 4 Use the Up or Down arrows to scroll to AM PM and press Select 5 Use the Up or Down arrows to scroll to choose between 24 hr and AM PM 6 Press Save to save To cancel any changes press Back to exit without saving 7 Press Back to exit MENU SETTINGS Set Maximum Speed RPM Th...

Page 13: ... Screen will read Enter Password if any button other than the Start Stop button is pressed Key icon displayed in the upper left side of the screen when Password Protection is on Set Control Panel Language To access the language menu 1 Check that the green power LED is on 2 Press Menu and press Select to select Settings 3 Use the Up or Down arrows and scroll to Device and press Select 4 Use the Up ...

Page 14: ...speed button and then press Start Stop The pump will run that speed for the set amount of time and then turn off Schedule Program speeds 1 8 start and stop at a speciﬁc time during a 24 hour period Speeds programmed in Schedule mode will override any manually selected speed once the next Schedule command commences Speed Menu Tree Options Entering Password 1 Press any button besides the speed butto...

Page 15: ... 8 in Schedule Mode In Schedule mode Speeds 1 8 can be programmed to run a certain speed at a certain time of day To run a scheduled speed press Start Stop The screen will display Running Schedules when it is ready to run a scheduled speed If Start Stop is pressed while a scheduled speed is running the pump will stop running the scheduled speed The pump will not continue to run the scheduled speed...

Page 16: ...e allows the user to program the pump to run a Program Speed after the External Control has been deactivated This feature can be used to provide a cooling down period for the pump after a trigger signal from an installed heater has been deactivated Each individual Program Speed can have a Stop Delay of 1 to 10 minutes programmed Use the External Control feature to program the IntelliComm system po...

Page 17: ...an be set from 1 minute to 10 hours 8 Press Save to save the setting Note To cancel any changes press Back to exit without saving 9 Press Back to exit the menu PRIMING MENU Pump Menu Priming The default setting for Priming is ENABLED This setting allows the pump to automatically detect if it is primed for startup The priming feature increases the pump speed to 1800 RPM and pauses for three 3 secon...

Page 18: ...ow a priming error increasing the priming delay time might correct this issue Default 5 Priming range can be set from 1 10 The smaller the range the more water the pump has to be moving to detect that it is primed At larger ranges the pump will detect that it is fully primed while moving less water If the range is set too high then the pump may exit Priming mode before it has fully primed The rang...

Page 19: ...factory default is set to Enabled Press Escape to exit the menu 4 Once priming is disabled reinstall the RS 485 communication cable Setting Priming Features Note Priming features are only accessible if priming is Enabled 1 Press Menu 2 Use Down arrow to scroll to Priming and press Select 3 The factory default is set to priming Enabled To disable press Select 4 Press Save if you have changed the se...

Page 20: ...p Temperature 40 F ThermMode To access the Thermal Mode menu 1 Check that the green power LED is on 2 Press Menu 3 Use the Down arrow to scroll to Thermal Mode and press Select 4 The factory default for Thermal Mode is Enabled To disable Thermal Mode press Select to highlight Enabled 5 Press the Up arrow Disabled is displayed 6 Press Save to save To Set Thermal Mode Speed and Pump Temperature Note...

Page 21: ...1 15 240 VAC or 15 100 VDC 1 mA 1 Input 50 60 Hz 5 6 Program 2 15 240 VAC or 15 100 VDC 1 mA 1 Input 50 60 Hz 7 8 Program 3 15 240 VAC or 15 100 VDC 1 mA 1 Input 50 60 Hz 9 10 Program 4 15 240 VAC or 15 100 VDC 1 mA 1 Input 50 60 Hz 11 12 RS 485 Data Yellow Data Green 5 to 5 VDC 5 mA 1 Output N A Ground IntelliComm Communication Center Program Number Priority If programs 1 and 2 are activated prog...

Page 22: ...s to the COM port screw terminals 2 and 3 Be sure to match the color coding of the wires YELLOW to YELLOW and GREEN to GREEN The Red wire is not connected Secure the wires with the screws IntelliTouch COM port J7 8 Connect the GREEN 2 andYELLOW 3 wires to the COM port J20 screw terminals 2 and 3 Be sure to match the color coding of the wires YELLOW toYELLOW and GREEN to GREEN The Red wire is not c...

Page 23: ...way to the motherboard VALVE ACTUATORS COM PORT INTAKE RETURN SOLAR AUX 3 PUMP AUX 2 AUX 1 VLV A VLV B VLV C ONLY SOLAR CLNR GAS HEATER RESET RS 485 Communication Cable P N 350122 Pump Drive 230 VAC Power to Pump J11 Connecting to a SunTouch Control System 4 Strip back the cable conductors 6 mm 1 4 Insert the wires into the screw terminals provided Secure the wires with the screws Be sure to match...

Page 24: ...en operating without water in the strainer pot Pumps operated in these circumstances may experience a build up of vapor pressure and may contain scalding hot water Opening the pump may cause serious personal injury In order to avoid the possibility of personal injury be sure the suction and discharge valves are open and strainer pot temperature is cool to touch then open with extreme caution To pr...

Page 25: ...eal may occasionally become damaged and must be replaced Note The polished and lapped faces of the seal could be damaged if not handled with care Pump Disassembly Required Tools 1 2 in open end wrench housing to foot bolts 1 4 in socket with ratchet or wrench diffuser screws 9 16 in open end wrench motor to sealplate bolts No 2 Phillips screwdriver drive to motor 3 4 in deep well socket with ratch...

Page 26: ...late on the motor Tighten the bolts to 60 80 inch lbs 69 92kg cm torque 5 Apply a small amount of liquid detergent to the inside diameter of rotating half of seal 6 Slide the rotating seal member polished face last over impeller sleeve until the rubber drive ring contacts the shoulder Note Be sure not to nick or scratch the polished seal face The seal will leak if the face is damaged 7 Screw the i...

Page 27: ...the motor has an electrical problem The drive will restart 20 seconds after the over current condition clears Over Voltage Indicates excessive supply voltage or an external water source is causing the pump and motor to rotate thereby generating an excessive voltage on the drives internal DC buss The drive will restart 20 seconds after the over voltage condition clears Internal Error Indicates that...

Page 28: ... full of water Adjust priming range to a higher setting default setting is 5 Adjust priming range to a lower setting default setting is 5 Clean pump strainer pot Replace gasket Reduced capacity and or head For alert display messages refer to Alerts and Warnings on page 23 Air pockets or leaks in suction line PRIMING FAILURE may be displayed Clogged impeller PRIMING FAILURE may be displayed Pump st...

Page 29: ...ller Cavitation Speaking noise especially evident at pump start up or slow down If suction and discharge piping are not adequately supported pump assembly will be strained Do not mount pump on a wooden platform Securely mount on concrete platform for quietest performance Disassemble pump clean impeller follow pump ser vice instructions for reassembly Improve suction conditions Increase pipe size D...

Page 30: ...ver 7 358527Z KEYPAD ASSEMBLY KIT 8 356892Z DRIVE KIT 9 350306S MOTOR 3 2KW FERRITE BLK 10 U30 74SS 3 8 16 X 1 HEX HEAD SS Qty 4 11 C103 194P SEAL PLATE 12 17351 0101S SHAFT SEAL EPDM BLACK 13 C105 238PLA IMPELLER ASSEMBLY 14 37007 6080 IMPELLER SCREW 15 C1 271P DIFFUSER 16 U43 21SS 8 EXT TOOTH WASHER Qty 5 Item Part No No Description 17 U30 922SS DIFFUSER SCREW 18 U9 374 DIFFUSER O RING 19 C19 37...

Page 31: ... WATER FLOW RATE IN US GALLONS PER MINUTE MAX SPEED 3450 RPM SPEED 4 3110 RPM SPEED 3 2350 RPM SPEED 2 1500 RPM SPEED 1 750 RPM Pump Performance Curves Pump Dimensions 291 11 4 274 10 8 95 3 7 664 26 1 362 14 2 371 14 6 249 9 8 435 17 1 114 4 5 177 7 0 Electrical Speciﬁcations Circuit Protection Two pole 20 AMP device at the Electrical Panel Input 208 230 VAC 50 60 Hz 3200 Watts Maximum 1 phase ...

Page 32: ...lt F Celsius C Firmware Version Password Disabled Default Disabled Enabled Password Timeout 1 min to 6 hrs Default 1 minute Set Password 0000 9999 Default 1234 Stop Delay 0 min to 10 min Default 0 minutes 24 Hour Device Set Date and Time Set Speed Max Min Speed 1 4 Speed 5 8 Disabled Enabled Set Speed Pump Temperature pages 8 10 pages 10 12 page 12 page 16 Set Speed 450 3450 RPM Default 750 RPM Se...

Page 33: ...NOTES ...

Page 34: ...NOTES ...

Page 35: ...NOTES ...

Page 36: ...ntries Unless expressly noted names and brands of third parties that may be used in this document are not used to indicate an affiliation or endorsement between the owners of these names and brands and Pentair Water Pool and Spa Inc Those names and brands may be the trademarks or registered trademarks of those third parties Because we are continuously improving our products and services Pentair re...

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