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73 Operations Manual

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Wall Extruder (Frame Nailer Gen IV and Tables)

Wall Extruder Training Check List

Machine Operators Checklist

All operators are required to be shown and advised as below

Checklist is to be filled in at machine with all operators

STANDARD FRAMER COMPONENTS

Checked

Shown location of Main framer body

Shown location of Plate fences

Shown location of the stud stops

Shown location of height adjustment for nail guns

Shown location of the safety air blow off valve

Shown location of clamping button

Shown location of clamping release button

Shown location of firing button

Shown location of nail gun trigger switches

Shown location of all machine E-Stops

PNEUMATICS

MATERIAL CLAMPS

Checked

Advised on correct air pressure setting

Advised on air supply cleanliness

Shown location of pneumatic supply point

Shown location of pneumatic supply regulator

Shown location of pneumatic control panel

Shown location of remote control clamp releases

Shown location of pneumatic supply lines

Shown location of gun oiler and regulators

Shown location of moisture trap

Shown location of pneumatic material clamps

Shown location of clamp sensors

Shown how to operate pneumatic material clamps

Advised on the safe use of pneumatic clamps

Advised on correct hand placement when using pneumatic clamps

Has been advised to keep hands clear of moving clamps at all times

Understands that severe crushing can occur if caught in clamp

NAIL GUNS

Checked

Shown location of nail guns

Shown location of nail gun trigger switches

Shown location of pneumatic clamps

Shown the location and operation of isolator switches

Shown nail fire trigger sensors

Has been advised to keep both hands on buttons until the nailing cycle is complete

Shown clamping process and is aware to keep hands clear while nailing cycle is in progress

Understands that severe damage can occur if caught in clamping/nailing cycle

MACHINE OPERATION

Checked

Has been shown how to operate the pneumatic clamping from the control box

Has been shown how to set and lock wall panel height

Has been shown how to set and lock stud nailing position

Has been advised on suitable / unsuitable materials

Has been shown location of individual gun isolator switches

Has been shown to operate the machine from the control screen

Understands to keep body parts well clear of all moving parts on the machine

Summary of Contents for Wall Extruder

Page 1: ...OPERATION MAINTENANCE MANUAL ...

Page 2: ...free phone 1888 262 9476 NZ free phone 0800 SPIDAS or 64 7 579 5010 Below is a copy of the serial plate displayed on the back of the machine WARNING This machine must only be used by personnel who have been properly instructed in all aspects of the machine s safe operation Operators must also wear the recommended personal protective clothing and have thoroughly read and understood this manual ...

Page 3: ...er Operators 11 6 6 Operating Speeds and Vibration 12 6 7 Machinery Stability and Location 12 6 8 Electrical Safety 12 6 9 Isolation hold cards and lock out devices 12 6 10 Noise control 13 6 11 Manual Handling 13 6 12 Recommended Service Interval 13 7 Safe Operation 14 7 1 User Warnings 14 7 2 Manual Handling 15 7 3 General 16 7 4 Operation 17 7 5 Maintenance 18 7 6 Recommendations 19 8 Operating...

Page 4: ...800 L or R 39 10 7 Floating Carriage Assembly 1711200 L or R 41 10 8 Gun Mount Assembly SMPGMA02 43 10 9 Computer Monitor and Electrical Enclosure Assemblies 0605000 and EEHW 45 10 10 Progressor Tables 1804420 46 10 10 1 Fence Assembly SMPGPFA6300 48 10 10 2 Gearbox Kit 2 SMPGPGK2 50 10 10 3 Guide Profile Trolley Kit SMPGPTK2 51 11 Maintenance 52 11 1 Maintenance Items 53 11 1 1 Guards 53 11 1 2 A...

Page 5: ...Wall Extruder 56 11 1 19 Nail Guns 56 11 2 Replacing Guide Trolley Slides 57 11 2 1 Reference Distances for Guide Trolley sliders 58 12 Foreseeable Misuse 59 13 Trouble Shooting 60 14 Distributor Repairer Contacts 62 14 1 Agent Distributor 62 14 2 Automation Repairs 62 14 3 Mechanical Repairs 62 15 Warranty 63 16 Pneumatic Diagram 65 17 Electrical Drawings 66 18 Training Certificate Wall Extruder ...

Page 6: ... Trolley Assembly parts list 34 Table 11 Fixed Carriage Assembly parts list 36 Table 12 Horizontal Stud Clamp Assembly parts list 38 Table 13 Vertical Clamp Assembly parts list 40 Table 14 Floating Carriage Assembly parts list 42 Table 15 Gun Mount Assembly parts list 44 Table 16 Computer Monitor and Electrical Enclosure Assemblies Parts List 45 Table 17 Progressor Table Assembly Parts List 47 Tab...

Page 7: ...p Assembly 37 Figure 12 Vertical Clamp Assembly 39 Figure 13 Floating Carriage Assembly 41 Figure 14 Gun Mount Assembly 43 Figure 15 Computer Monitor and Electrical Enclosure Assemblies 45 Figure 16 Progressor Table Assembly 46 Figure 17 Fence Assembly 48 Figure 18 Gearbox Motor Assembly 50 Figure 19 Guide Profile Trolley Assembly 51 Figure 20 Clamp Sensor locations 54 Figure 21 Trolley slide repl...

Page 8: ...ake information clearer Added in horizontal co ordinate system to Section 8 to make information clearer Renamed 10 5 and updated picture to improve accuracy Rewrote some information in the following Maintenance sections to make information clearer o 11 1 6 Clean Wall Extruder of any build up o 11 1 17 Maintain Brake Materials Added in extra information to Trouble shooting table11 1 6 Updated Elect...

Page 9: ... procedures must be performed at installation and after any maintenance adjustment repair or modification of the machine The test procedure is available on request The competent operator must also regularly perform the recommended maintenance procedures and checks detailed in this manual All pneumatic lines must be set as to not allow its movement through the nailing area of adjacent machinery Thi...

Page 10: ...tion of the machine must be free from any rubbish or impediments There must be good lighting in the installation area to allow proper positioning of the machine The ground on which the machine rests must not vary by more than 30mm over a 12m x 5m area The Wall Extruder should be leveled using jacking bolts on steel jacking plates Once level machine should be bolted to the floor through holes provi...

Page 11: ...stion Re tighten the fitting Any serious leaking problems during the warranty period should be reported to Spida Machinery Check the air pressure in the system is sufficient to operate the machine refer to 4 Specifications for pressure settings To check the air pressure turn the compressor on and allow the pressure to build up When the controls are activated normal pressure should read 6 8 bar or ...

Page 12: ...g and maintenance the Wall Extruder must be isolated from all sources of energy and locked out to prevent unexpected operation 6 4 Training and Supervision of Wall Extruder Operators No person should be expected or allowed to operate the Wall Extruder until they have been fully trained and authorised to do so They must be familiar with Actual and potential hazards and appropriate controls Correct ...

Page 13: ...nd work pieces but not glaring or blinding Consideration should be given to the operators work area for product flow and to minimise repetitive actions and unnecessary movement An exclusion zone around the Wall Extruder should be maintained to prevent persons not directly involved with the operation of the machine from reaching any part of the machine Figure 1 Recommended exclusion zone around the...

Page 14: ...omponents 6 12 Recommended Service Interval It is recommended that for optimal performance the Wall Extruder should be serviced every 6 months It is also recommended that a service log be kept as a reminder of when the next service should be due Spida Machinery performs service runs on a regular basis throughout NZ however should the need arise for an early service or should a service need to be b...

Page 15: ...er possibility of the material not being held securely during manufacturing processes The machine is not to be used for any other purpose than the nailing of timber components Keep hands out of moving parts on the machine Operators should be instructed not to extend fingers or limbs into or beyond the vicinity of the warning labels The danger here is obvious fingers in these areas will risk mutila...

Page 16: ...ques are adopted to transfer material to infeed of nailing line Suggest use of trolleys or bench at required height and location to minimize handling and twisting Ensure required PPE is worn Ensure correct and appropriate lifting techniques are used Suggest the setup of a material supply via gravity roller transfer system Avoid twisting torso when moving pre cut members from transfer system to pre...

Page 17: ...ds pneumatic lines and power points Electrical Air Supply Faults Inspect electrical leads and or pneumatic lines for damage Inoperable Safety Switches Check that start stop and emergency stop buttons operate effectively Incorrect Accessories Use only the accessories designed for each specific application Foreign Objects Check that foreign objects and maintenance tools etc are removed from the mach...

Page 18: ...n operating this machine Do not wear loose clothing work gloves neckties rings bracelets or other jewellery that can become entangled with moving parts Machine Guarding Make sure all guards are fastened in position The machine MUST NOT be operated with any of the guards removed The machine is fitted with steel guards Improper Use Only use the machine for what it has been designed for Material Defe...

Page 19: ...ns Make sure that Emergency Stop buttons are in good working condition and within easy convenient reach of an operator Incorrect electrical and pneumatic isolation of machine Machine power must be switched off at the Main Power Switch and the air locked out at the main isolator before maintenance or cleaning Incorrect tools Use Correct tools for the job to minimise personal injury and damage to th...

Page 20: ...s and safety footwear are worn at all times when operating the machine That if the machine is not operating as efficiently as specified the operator notify their supervisor who in turn takes appropriate action and eliminates the problem if possible All guards and safety devices are not to be removed It is recommended that a visual exclusion zone be marked on the floor on a one metre 1000mm perimet...

Page 21: ...trols Before attempting to operate the Wall Extruder familiarise yourself with the location and function of each control 8 1 Wall Extruder Controls Figure 2 Wall Extruder controls WARNING Do not operate Wall Extruder without the correct knowledge and function of each of the controls ...

Page 22: ... be deactivated before operations can recommence 5 Isolation Station switch Left and Right stations Can choose to use only the right station only the left station or use both 6 Isolation Gun switch Right Top and Bottom guns Right side station Can choose to use only the top gun only the bottom gun or use both On the right station only 7 Isolation Gun switch Left Top and Bottom guns Left side statio...

Page 23: ...nual Wall Extruder Frame Nailer Gen IV and Tables 8 2 Pneumatic Controls Figure 3 Wall Extruder pneumatic controls WARNING Do not operate Wall Extruder without the correct knowledge and function of each of the controls ...

Page 24: ...pushed against when required Sensors A 2 Plate Sensor Activates when the plate is in position in front of the guns and is held in place by one of the vertical clamps B 2 Vertical Stud Clamp Sensor Activates when there is a stud in position beneath the clamp and the clamp has been activated If the clamp is not yet in position or there is no timber in position and the clamp bottoms out the sensor wi...

Page 25: ...c filter regulator Figure 5 Valve Filter Regulator Dump assembly Table 7 Valve Filter Regulator Dump parts Control Function A Pressure gauge B Regulator adjustment C Air to Extruder D Dump Valve E Moisture release F Mounting bracket G Valve on off H Air in I Pressure relief valve ...

Page 26: ...turning the clamps on in the correct order when the red fire buttons are depressed releasing the clamps as required moving the stud pins up and down when required adjusting displaying the required specifications of the Wall Extruder to suit different framing requirements as needed detecting and displaying errors in the machine and stopping the Wall Extruder from working if necessary Before loading...

Page 27: ...riage Clamps Figure 6 Nog centres adjustment The position of the Nog Trolleys can be adjusted horizontally as in Figure 6 to achieve different nog centres By squeezing the Trolley Clamp at the top of the Nog Trolley the Trolley Clamp is released from the beam and the Unit Rollers are free to move allowing the Nog Trolley to be adjusted as required By letting go of the Trolley Clamp the Trolley Cla...

Page 28: ... outer frame and lock it in place vertically Load the required stud onto the Wall Extruder Ensure that it is against the Stud Pins and within the range of the horizontal stud clamps so that the frame will be square The next clamping step is to again simultaneously hold down both RED firing buttons Figure 2 Items 1 and 2 until the remaining clamps have been activated First the horizontal stud clamp...

Page 29: ...ng both RED firing buttons shown in Figure 2 down until the guns have finished firing nailing the frame as required If at any time during the clamping or firing sequences either of the RED firing buttons are released prematurely the sequence will stop and air pressure will be expelled from the exhaust When both buttons are depressed again the sequence will reset and the operation will commence Not...

Page 30: ...29 Operations Manual Wall Extruder Frame Nailer Gen IV and Tables 10 Parts Identification 10 1 Top Level Assembly 2002000 Figure 7 Wall Extruder with guns ...

Page 31: ...00 Nog Trolley Assembly 6 40 1711400 Carriage Guide Wheel Assembly Vertical 7 20 1711500 Carriage Guide Wheel Assembly Horizontal 8 2 1711800 Vertical Plate Clamp Assembly 9 2 1804110 Table Leg Moving Side 10 2 1804420 Progressor Table 11 1 2001100 Framer Control Mount 12 1 EEHW Electrical Enclosure 13 2 SMPGMA02 Gun Mount Assembly with customer supplied Guns 14 2 SMPGPFA6300 Fence Assembly Depend...

Page 32: ...31 Operations Manual Wall Extruder Frame Nailer Gen IV and Tables 10 2 Main Frame Assembly 1711100 Figure 8 Main Frame Assembly ...

Page 33: ...5M C55 ISO Standards ISO 21287 Compact Cylinder 10 1 ACCP96SDB63 25 CP96S CP96SD ISO Cylinder 11 1 ACGKM16 32 CP96 C96_GKM Rod Clevis 12 8 HWBHM1250 Hex bolt M12x450 13 1 HWBHM2065 Hex Bolt M20x65 14 2 HWCSM1225 Hex Socket Cap Screw M12x25 15 8 HWCSM612BH Button Head Cap Screw M6x12 16 6 HWCSM820 Hex Socket Head Cap Screw M8x20 17 8 HWCSM825 Hex Socket Head Cap Screw M8x25 18 4 HWCSM830 Hex Socket...

Page 34: ...33 Operations Manual Wall Extruder Frame Nailer Gen IV and Tables 10 3 Nog Trolley Assembly 1711300 Figure 9 Nog Trolley Assembly ...

Page 35: ...XM C Type 10 1 BRG303580 Bronze Bush 30x35x80 11 24 BRG6304DD Bearing 52 x 20 x 15 12 8 HWCCXM20 20mm External Circlip 13 1 HWCSM1035 Hex Socket Head Cap Screw M10x35 14 8 HWCSM1240 Hex Socket Head Cap Screw M12x40 15 8 HWCSM1265 Hex Socket Head Cap Screw M12x65 16 2 HWCSM1625 Hex Socket Head Cap Screw M16x25 17 1 HWCSM616CS Hex Socket CSK Cap Screw M6x16 18 1 HWCSM630CS Countersunk Cap Screw M6x3...

Page 36: ...35 Operations Manual Wall Extruder Frame Nailer Gen IV and Tables 10 4 Fixed Carriage Assembly 1711200 L or R Figure 10 Fixed Carriage Assembly ...

Page 37: ...11807 Sensor Bracket 7 1 AT350 138 Air Tank 5 litre 350mm x 138mm 8 1 AVVM430 01 05 VM430 01 05 3 Port Mechanical Valve 9 1 HWBHM2065 Hex Bolt M20x65 10 4 HWCSM1035 Hex Socket Head Cap Screw M10x35 11 8 HWCSM1240 Hex Socket Head Cap Screw M12x40 12 6 HWCSM612BH Button Head Cap Screw M6x12 13 2 HWCSM820 Hex Socket Head Cap Screw M8x20 14 6 HWCSM835 Hex Socket Head Cap Screw M8x35 15 4 HWNHM12 Hex n...

Page 38: ...37 Operations Manual Wall Extruder Frame Nailer Gen IV and Tables 10 5 Horizontal Stud Clamp Assembly 1711600 Figure 11 Horizontal Stud Clamp Assembly ...

Page 39: ...ht 8 5 BRG6201 Bearing 32x12x10 9 1 BRG6901DDU Bearing 24 x 12 x 6 10 4 HWCCXM12 Circlip 12mm External 11 4 HWCSM1035 Hex Socket Head Cap Screw M10x35 12 1 HWCSM1240 Hex Socket Head Cap Screw M12x40 13 4 HWCSM630CS Countersunk Cap Screw M6x30 14 1 HWCSM635 Hex Socket Head Cap Screw M6x35 15 4 HWCSM825CS Hex Socket CSK Cap Screw M8x25 16 4 HWCSM830CS Hex Socket CSK Cap Screw M8x30 17 1 HWNHM6 Hex n...

Page 40: ...39 Operations Manual Wall Extruder Frame Nailer Gen IV and Tables 10 6 Vertical Plate Clamp Assembly 1711800 L or R Figure 12 Vertical Clamp Assembly ...

Page 41: ... ACD5063 CP96 C96 D Female Head End Clevis 8 1 ACE5063 CP96 C96 E Angled Head End Clevis 9 1 ACGKM16 32 CP96 C96_GKM Rod Clevis 10 1 ACMGPM80 150Z MGP Z Compact Guide Cylinder Standard type 11 1 BRG6804DD Bearing 37 x 20 x 9 12 2 BRGSCE 20 Housing with ball bush shaft Ø 20 mm 13 8 HWCSM1240 Hex Socket Head Cap Screw M12x40 14 8 HWCSM555 Hex Socket Head Cap Screw M5x55 15 1 HWCSM620 Hex Socket Head...

Page 42: ...41 Operations Manual Wall Extruder Frame Nailer Gen IV and Tables 10 7 Floating Carriage Assembly 1711200 L or R Figure 13 Floating Carriage Assembly ...

Page 43: ...rds ISO 21287 Compact Cylinder 8 1 AT350 138 Air Tank 5 litre 350mm x 138mm 9 1 AVVM430 01 05 VM430 01 05 3 Port Mechanical Valve 10 1 AVVZM550 01 33 VZM500 5 Port Mechanical Valve 11 4 HWCSM1035 Hex Socket Head Cap Screw M10x35 12 2 HWCSM1225 Hex Socket Cap Screw M12x25 13 8 HWCSM1240 Hex Socket Head Cap Screw M12x40 14 6 HWCSM612BH Button Head Cap Screw M6x12 15 4 HWCSM820 Hex Socket Head Cap Sc...

Page 44: ...mbly SMPGMA02 Figure 14 Gun Mount Assembly Note The guns to be supplied for this machine are customer sourced and will likely be different for each machine therefore the guns have been omitted from this drawing For more information on the guns please refer to the manufacturers handbook ...

Page 45: ...ied Guns 6 6 HWCSM425 Hex Socket Head Cap Screw M4x25 7 4 HWCSM610 Hex Socket Head Cap Screw M6x10 8 4 HWCSM630 Hex Socket Head Cap Screw M6x30 9 8 HWCSM675 Hex Socket Head Cap Screw M6x75 10 6 HWCSM816 Hex Socket Head Cap Screw M8x16 11 4 HWCSM825 Hex Socket Head Cap Screw M8x25 12 4 HWCSM845 Hex Socket Head Cap Screw M8x45 13 6 HWNHM4 Hex nut M4 14 8 HWNHM8 Hex nut M8 15 1 SMPGMB02 Gun mount bra...

Page 46: ...al Enclosure Assemblies Table 16 Computer Monitor and Electrical Enclosure Assemblies Parts List ITEM QTY PART NUMBER DESCRIPTION 1 1 0605222 Monitor Pole Assembly 2 1 0605000 SPIDA Monitor Box 3 1 0605212 Monitor Locator 100x105 4 1 0605221 Monitor Stand Base Assembly 5 1 EEHW Electrical enclosure Hole and Window 6 1 HWQCM8 Quick Clamp Handle M8 7 2 SMPBKT13 Computer box bracket ...

Page 47: ...46 Operations Manual Wall Extruder Frame Nailer Gen IV and Tables 10 10 Progressor Tables 1804420 Figure 16 Progressor Table Assembly ...

Page 48: ...amer 3 2 1804120 Table leg fixed side 4 6 1804125 Table foot assembly 5 64 HWCSM820BH Button Head Screw M8x20 6 40 HWCSM830CS Hex Socket CSK Cap Screw M8x30 7 104 MT21 1351 M8 Sq Nut Posn Fixing 8 4 SMPBT3100 285 18 P Bench top 3100x285x18 9 16 SMPFB225 Fence Bracket 10 24800 mm SMPGP9045 Guide Profile 11 2 SMPGPFA6300 Fence assembly 12 2 SMPGPGK2 Gearbox Kit 2 13 2 SMPGPTK2 Guide profile trolley ...

Page 49: ...48 Operations Manual Wall Extruder Frame Nailer Gen IV and Tables 10 10 1 Fence Assembly SMPGPFA6300 Figure 17 Fence Assembly ...

Page 50: ... SICK Proximity Sensor 7 4 MT21 1018 Power Lock Fasteners 8 3 MT21 1351 M8 Sq Nut Posn Fixing 9 6300 mm SMPGP9045 Guide Profile 10 2 SMPGPPBa Pulley Block part 1 11 2 SMPGPPBb Pulley Block part 2 12 2 SMPGPTB 01 Belt tensioner body Part of Assembly SMPGPTB 13 2 SMPGPTB 03 Tension block slider 14 2 SMPGPTB 02 Tension block insert 15 1 SMPGPTC Tensioner connector 16 2 TRTIB AT10 32 Timing Belt AT 10...

Page 51: ...otor Assembly Parts List ITEM QTY PART NUMBER DESCRIPTION 1 1 EMBLY343160V5K BLY3473D Brushless 5000RPM 160VDC 440W Motor Complete 2 4 HWCSM516CS Hex Socket CSK Cap Screw M5x16 3 2 HWCSM835 Hex Socket Head Cap Screw M8x35 4 2 MT21 1351 M8 Sq Nut Posn Fixing 5 1 SMPPLT22 Mount Plate Profile to Angle Gearbox 6 1 VRAM060 S L2 20 12 73 03 Gearbox 20 1 ...

Page 52: ...ION 1 1 1802251 Pivot Bush 2 1 1802253 Pusher Pad 3 1 1802254 Rapid Framer Gravity Stop 6mm S S profile 4 10 HWCSM812BH Hex Socket BH cap Screw M8x12 5 1 HWCSM820 Hex Socket Head Cap Screw M8x20 6 2 HWCSM825CS Hex Socket CSK Cap Screw M8x25 7 8 HWWFM6 Flat Washer M6 8 1 HWWFM8 Flat Washer M8 9 8 MT21 1351 M8 Sq Nut Posn Fixing 10 26200 mm SMPGP9045 Guide Profile 11 400 mm SMPGPDS Slider for GP 12 ...

Page 53: ...umatic Filter x Nog Trolley assemblies in good condition x Carriage assemblies in good condition x For loose or damaged bolts x Floor bolts for tightness x Guide Trolley Slides x Bench Top x Brake material on Floating carriage and Nog trolleys x Inspect the Wall Extruder x Maintain Nail Guns x or as required Failure to perform these checks as per schedule indicated in Table 21 may result in severe...

Page 54: ...all Extruder is free of trip hazards unnecessary tools or other debris There should be no reason for passers by to approach or pass near the Wall Extruder while it is in use 11 1 4 Inspect Clamps The clamps should slide freely clamp evenly and there should be no excessive wear visible on shafts If necessary the linear bearings can be lubricated with a Teflon or silicon spray Check for loose fasten...

Page 55: ... should be usable without any hindrance Remove and replace components as required to clean out any built up debris or dust ensure that any components removed are then replaced correctly Ensure there are no bent or jammed nails blocking the nail guns and that there are no bent or jammed nails in the nail feeds 11 1 7 Noises or vibrations Take note of any unusual noises or vibrations Do not operate ...

Page 56: ... Also be sure to check the pneumatic lines at the same time for possible kinks air leaks or other damage 11 1 12 Nog Trolley Assemblies The nog trolley assemblies should move easily along the main beam when adjusting and should not move when locked The nog trolley assemblies should be generally maintained every month to Check on the condition of the guide wheel assemblies Check on the condition of...

Page 57: ...nd easily Check the slides for excessive play and or wear and tighten replace if necessary Use the guide in section 11 2 to replace the sliders or alternatively contact Spida Machinery 11 1 16 Bench Top Check the table bench tops for excessive wear or damage and replace if necessary This should be checked every six months 11 1 17 Maintain Brake Materials Check brake materials for wear and replace ...

Page 58: ...ve tensioners outside screws Undo pulley blocks from each end grub screw top and bottom Slide trolley out at one end Undo grub screws either side of slides remove replace Blow out the aluminium extrusion and pulley blocks Reassemble tension belt put most tension at the front leaving adjustment at rear if more tension is needed later Bolt fence back up Fit motor and leads Fit home sensor and lead S...

Page 59: ... 1 Reference Distances for Guide Trolley sliders Figure 22 Stop Slider distances The above figure shows the required distances in mm between the sliders and between the slider and the end of the Stop Use these distances when the sliders need to be removed for maintenance ...

Page 60: ...mes being assembled incorrectly Machine overheating Nail gun failing to fire Clamps failing Lack of lubrication Excessive wear of moving parts Lubricate all moving parts and replace any excessively worn parts as required Unusual amount of noise while parts are moving Clamps not moving Lack of care Carriages and trolleys not moving correctly Repair or replace any damaged loose or missing parts Remo...

Page 61: ...angle between nail guns as required and ensure they are locked into position Guns not isolating correctly when required Check switches have turned correctly Check connection between switches and guns and replace lines as required Pins not activating Pins jammed broken Check for obstructions Repair replace parts remove obstructions as required No air to cylinders Check air supply to cylinders Cylin...

Page 62: ...ed Pneumatic cylinders ineffective inadequately performing Blocked air lines Check for blockages Flush system if required Damaged air lines Check for bent or leaking air lines and replace as required Loose damaged or missing parts Inspect cylinder parts Repair or replace items as required Nails being punched too far into the timber Excessive air pressure Adjust the regulator to the correct pressur...

Page 63: ...___________________________________ Address __________________________________________________________________________ Contact Person ____________________________________________________________________ Ph _____________________________________ Fax ______________________________________ Mobile _________________________________ Email ____________________________________ 14 3 Mechanical Repairs Compa...

Page 64: ...IDA and not otherwise The equipment has not been subjected to alterations or repairs or dismantling without prior written approval of SPIDA Any parts returned to SPIDA either for repair or consideration of a warranty claim consequent to an authorisation to dismantle must be shipped prepaid SPIDA may at its option either repair or replace the defective part upon inspection at the site of the equipm...

Page 65: ...____________________________________ Name ______________________________________ Position ______________________________________ Acceptance of Warranty I acknowledge and accept the contents of this warranty Signed by ______________________________________ Name ______________________________________ Company ______________________________________ Position ______________________________________ Date ...

Page 66: ...65 Operations Manual Wall Extruder Frame Nailer Gen IV and Tables 16 Pneumatic Diagram Figure 23 Pneumatic diagram ...

Page 67: ...66 Operations Manual Wall Extruder Frame Nailer Gen IV and Tables 17 Electrical Drawings Figure 24 Electrical Drawings Part 1 ...

Page 68: ...67 Operations Manual Wall Extruder Frame Nailer Gen IV and Tables Figure 25 Electrical Drawings Part 2 ...

Page 69: ...68 Operations Manual Wall Extruder Frame Nailer Gen IV and Tables Figure 26 Electrical Drawings Part 3 ...

Page 70: ...69 Operations Manual Wall Extruder Frame Nailer Gen IV and Tables Figure 27 Electrical Drawings Part 4 ...

Page 71: ...70 Operations Manual Wall Extruder Frame Nailer Gen IV and Tables Figure 28 Electrical Drawings Part 5 ...

Page 72: ...71 Operations Manual Wall Extruder Frame Nailer Gen IV and Tables Figure 29 Electrical Drawings Part 6 ...

Page 73: ...__ Date ___________________________________ Trainee ___________________________________ Company ___________________________________ Position ___________________________________ I declare that I have received instruction from the person named above the instructor for the safe operation of the machinery equipment detailed in this training manual All information in this training manual was demonstrat...

Page 74: ...own location of pneumatic material clamps Shown location of clamp sensors Shown how to operate pneumatic material clamps Advised on the safe use of pneumatic clamps Advised on correct hand placement when using pneumatic clamps Has been advised to keep hands clear of moving clamps at all times Understands that severe crushing can occur if caught in clamp NAIL GUNS Checked Shown location of nail gun...

Page 75: ... leads to the machine regularly for deterioration Ensure working area has adequate lighting Has been advised on minimum PPE requirements for machine operation Has been advised to report machinery defects as soon as noticed Shown heavy waste build up areas Advised on correct cleaning and repair procedures Shown danger and warning decals Has been advised to use safe work practices while lifting timb...

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