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Spengler CL Series, Service Manual, Page: 2 / 45

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2

CL & PSL50 Series

CONTENTS

CONTENTS
MANUAL REVISIONS
SERVICE OVERVIEW

4  Semi-annual service tasks
4  Semi-annual service required equipment
5  Annual service tasks
5  Annual service required equipment
6  Biannual service tasks
6  Biannual service required equipment

MAINTENANCE SCHEDULE
SERVICE MENU

9  Accessing the service menu

SERVICE TASKS

10  Step 1: Clean canisters, canister outlets
11  Step 2: Clean spout adaptor, mixers, Black Coffee Kit
12  Step 3: Clean air channel, air filters
13  Step 4: Clean espresso brewer
14  Step 4: Install espresso brewer service kit (annually & biannually)
15  Step 4: Reassemble espresso brewer
16  Step 5: Clean 

mono

brewer

17  Step 5: Install 

mono

brewer service kit (annually & biannually)

18  Step 5: Reassemble 

mono

brewer

19  Step 6: Clean bean hopper
20  Step 7: Clean grinder, replace outlet
21  Step 8: Replace grinder soft ring (annually & biannually), adjustment ring 
(biannually only)

22  Step 9: Replace extractor fan (biannually only)
23  Step 10: Replace fast mixer motor assembly (annually & biannually)
24  Step 11: Replace overpressure valve (annually & biannually)
25  Step 12: Replace non-return valve (annually & biannually)
26  Step 13: Inspect inlet valve
27  Step 14: Clean interior
28  Step 15: Reinstall bean hopper
29  Step 16: Reinstall air channel and filters
30  Step 17: Reinstall spout adaptor, mixers, Black Coffee Kit
31  Step 18: Reinstall canisters
32  Step 19: Reinstall espresso brewer
33  Step 20: Reinstall monobrewer

TROUBLESHOOTING

34  Error codes, causes, solutions

SCHEMATICS

36  Hydraulic diagram PSL50 ES12B
37  Hydraulic diagram PSL50 ES13
38  Hydraulic diagram PSL50 FBT14
39  Hydraulic diagram CL22
40  Electrical diagram PSL50 series
43  Electrical diagram CL series

Summary of Contents for CL Series

Page 1: ...SpenglerTT_SM_EN Part No 10037114_03 CL PSL50 SERIES SERVICE MANUAL ...

Page 2: ...er 19 Step 6 Clean bean hopper 20 Step 7 Clean grinder replace outlet 21 Step 8 Replace grinder soft ring annually biannually adjustment ring biannually only 22 Step 9 Replace extractor fan biannually only 23 Step 10 Replace fast mixer motor assembly annually biannually 24 Step 11 Replace overpressure valve annually biannually 25 Step 12 Replace non return valve annually biannually 26 Step 13 Insp...

Page 3: ...SB Description 01 Jan 19 2018 None First draft released for technical review 02 Feb 09 2018 None Updated based on technical review feedback 03 March 16 2018 None Finalize service kit contents 04 05 06 07 08 09 10 MANUAL REVISIONS ...

Page 4: ...Reinstall spout adaptor mixers Black Coffee Kit Reinstall canisters Reinstall espresso brewer Reinstall monobrewer Semi annual service required equipment The following cleaning equipment consumable items are required to perform the semi annual service tasks Door key Cleaning cloth sponge Mild kitchen cleaning spray Service access code available from the service technician or distributor Air filter...

Page 5: ...lack Coffee Kit Reinstall canisters Reinstall espresso brewer Reinstall monobrewer Important The Annual Service 12 month service tasks shall only be performed by a trained technician using all required safety equipment as outlined during the training session s and service kits from the original equipment manufacturer The following cleaning equipment consumable items are required to perform the ann...

Page 6: ...ined technician using all required safety equipment as outlined during the training session s and service kits from the original equipment manufacturer The following cleaning equipment consumable items are required to perform the biannual service tasks Door key Cleaning cloth sponge Mild kitchen cleaning spray Service access code available from the service technician or distributor Air filter mate...

Page 7: ...ESSOBREWER KIT PN10037204 Rebuild w ESPRESSOBREWER KIT PN10037204 See pg 13 15 32 Monobrewer BTB FBT Remove Clean BTB coffee versions rebuild w MONOBREWER KIT COFFEE PN10037202 FBT tea versions rebuild w MONOBREWER KIT TEA PN10037220 BTB coffee versions rebuild w MONOBREWER KIT COFFEE PN10037202 FBT tea versions rebuild w MONOBREWER KIT TEA PN10037220 See pg 16 18 33 Grinders Grinder outlets Repla...

Page 8: ...2B Replace PN10009570 1pcs PN10009705 1pcs PN1009619 2pcs ES13 Replace PN10009562 1pcs PN10009563 1pcs PN10009705 1pcs PN1009619 3pcs FBT14 Replace PN10009562 1pcs PN10009563 1pcs PN10009567 1pcs PN10009704 1pcs PN1009619 4pcs See pg 10 31 Yellow indicates Semi annual every 6 months 12 500 servings continually Service tasks for all subsequent pages Green indicates Annual every 12 months 25 000 ser...

Page 9: ... access level 255 will be granted Press Program to access basic service functions For additional service functions enter specific service code provided by distributor or service company 02 Press Service On A to enter Press Service Off B to exit Press Return icon C to return to user menu 03 A B C ...

Page 10: ...hanging dirty parts with clean spares and washing and drying the dirty parts later in a dishwasher if dishwasher safe then reusing them during the next thorough cleaning Snap chutes back on Set aside 06 Important For Biannual Service replace the canister units Dispose of all used parts in the appropriate recycling bins CL22 Replace PN1003379 1pcs PN10033780 1pcs PN1009619 2pcs ES12B Replace PN1000...

Page 11: ...00 unlocked position A then pull it forward to release it B 02 03 01 A B 04 For dispensers with Black Coffee Kit pull vessel forward to release it from mounting clip then pull rear tube off stem Disassemble and clean all parts inside and out Dry after cleaning Set aside 06 05 Pro Tip To make removing the whipper disc easier a special Whipper DiscTool is available from the distributor Part 6162028 ...

Page 12: ...tions later Clean all parts inside and out Rinse filters thoroughly and squeeze to remove excess moisture Dry after cleaning Set aside 02 01 Important For Annual and Biannual Services replace the air channel and filter with PN10034178 Dispose of all used parts in the appropriate recycling bins Step 3 Clean air channel air filters ...

Page 13: ...se position then pull it away to release it 04 SERVICETASKS Wash all parts under running water and scrub away any dried coffee residue with brushes Dry after cleaning Set aside Slide cake pusher off back of brewer to separate it and fully unlock the brewer cover from the brewer A Then pull brewer cover out fully to separate it from brewer B 05 Pull brewer cover up away from centre of brewer until ...

Page 14: ...ewer service kit annually biannually Rotate exposed gear cog at back of espresso brewer until piston reaches top of cylinder Remove screw securing filter and seal seal to piston Replace with new filter and seal included with kit 02 01 SERVICETASKS ...

Page 15: ...h it back until it just extends past the back of the brewer Fit brewer cover into guide slots when correctly aligned brewer cover s outlet tube orifice will be pointing to right when viewed brewer from front brewer cover cannot be successfully installed backwards Slide cake pusher and brewer cover towards each other so that cake pusher s guide nibs align into brewer cover s corresponding slots and...

Page 16: ...d gear cog at back of monobrewer A so chamber base at bottom is fully opened Then slide grounds scraper out from back B B Rotate exposed gear cog at back of monobrewer A so both chamber top B and chamber bottom C are both fully opened Slide grounds guide A out from back then pull chamber top out B Rotate gear cog up then pull chamber bottom out C Wash all parts under running water and scrub away a...

Page 17: ...ilicone plate Pull off o ring Replace with new silicone plate and o ring included with kit Remove o ring from water inlet Replace with new o ring included with kit 01 Pull old scraper blade off of grounds scraper Replace with new blade included with kit 05 07 06 Slide cylinder out of bottom of brewer Slide cylinder back into brewer Pull silicone nipple holder out of brewer Replace new nipple inclu...

Page 18: ...its track and push it forward until scraper surface extends past chamber base Reinstall grounds guide A into its track partway Reinstall chamber top B into brewer Set aside Insert chamber base into bottom of brewer Rotate exposed gear cog at back of monobrewer to adjust internal components if needed 02 01 03 A B ...

Page 19: ...bean hopper SERVICETASKS Remove screw securing bean hopper to dispenser housing located at either inside front left corner of hopper or at outside bottom front corner Lift entire bean hopper out of disperser Empty beans then clean all accessible areas of hopper with a dry cloth Set aside 02 03 04 ...

Page 20: ...lace outlet Remove grinder outlet and replace with new Clean around grinder area 02 01 WARNING When working with electrical components always turn the dispenser OFF at the main switch or disconnect the plug from the outlet to prevent risk of electrical shock ...

Page 21: ...ring annually biannually adjustment ring biannually only Remove grinder soft ring and replace with new Take note of coarseness setting then remove adjustment ring by rotating it counterclockwise when viewed from top several times until it releases from grinder Remove remaining beans in grinder inlet then thread on new adjustment ring to previous coarseness setting Place new grinder soft ring on to...

Page 22: ...e on the canister panel Disconnect fan cable Lift extractor fan and manifold assembly out and remove two screws securing fan to manifold Replace extractor fan with new Reinstall in reverse order 02 01 WARNING When working with electrical components always turn the dispenser OFF at the main switch or disconnect the plug from the outlet to prevent risk of electrical shock ...

Page 23: ...two clips securing mixer motor assembly to housing Then push mixer motor back about 1 2cm and pull it down to release it Disconnect cable and tube connectors Replace fast mixer motor assembly with new Reassemble in reverse order 02 01 WARNING When working with electrical components always turn the dispenser OFF at the main switch and or disconnect the plug from the outlet to prevent risk of electr...

Page 24: ...g mixer drip panel and remove it Remove two screws securing high voltage safety panel and remove it Release overpressure valve from boiler assembly and replace with new Reassemble in reverse order 02 01 03 Important Ensure the water supply is turned OFF at the mains tap before removing any hydraulic system parts ...

Page 25: ...25 CL PSL50 Series SERVICETASKS Step 12 Replace non return valve annually biannually Disconnect tubes from both sides of non return valve Replace with new 01 ...

Page 26: ... CL PSL50 Series SERVICETASKS Step 13 Inspect inlet valve From back of dispenser inspect water supply tube connection for leaks drips From inside dispenser inspect inlet valve for cracks leaks drips 02 01 ...

Page 27: ...27 CL PSL50 Series Clean inside dispenser with kitchen cleaner Dry after cleaning 01 Step 14 Clean interior SERVICETASKS ...

Page 28: ...ASKS Pro Tip Be sure the grinder soft ring is placed flat and evenly on top of the grinder inlet before reinstalling the bean hopper A missing or misaligned soft ring will prevent sealing of the hopper to the grinder and cause a large mess inside the dispenser Open bean gate to restore flow push in for some models pull out for others 02 ...

Page 29: ... 01 Note The air channel and filters are held in place by the mixers steam traps The air channel must be correctly and fully reinstalled to allow the mixers steam traps to be reinstalled correctly i Pro Tip The easiest way to ensure that the air channel is reinstalled correctly is to make sure that the cut outs are facing out toward the front of the dispenser and downwards and generally centred ov...

Page 30: ...xer shaft and slid it into place until it clicks When correctly installed approx 1mm of shaft should extend past front of the disc 01 03 Note The whipper disc must align with the flat edge on the mixer shaft when reinstalling i i Pro Tip In most cases if a mixer is very difficult to fully seat in order to lock it in place the issue is that the steam trap is not properly aligned to the air channel ...

Page 31: ...d up for now 01 Replace the canister s into the correct location s Make sure that the canister alignment pin is fitted into the canister shelf and sitting flush inside the dispenser Rotate the canister chute s down so that they point directly into the mixer bowl s Then rotate the canister lock s so they point straight down 02 04 ...

Page 32: ...oking base of brewer onto mounting bar A rotating it up back B then secure it with red locking latch C Connect water supply tube by simply pushing it into quick connect fitting approx 1 2cm it locks in place automatically Reconnect espresso brewer s outlet tube spout to spout adaptor as close to centre of adapter as possible ...

Page 33: ...s Step 20 Reinstall monobrewer SERVICETASKS Align monobrewer to drive mechanism then rotate it down to lock it in place 01 Reconnect monobrewer s outlet tube fitting 02 Snap safety cover back onto front of monobrewer 03 ...

Page 34: ...ace product EDF_01 15 Motor has jammed 3 times sluggish Check mixer Perform run test EE_08 Brewer 1 movement error Replace brewer and or drive Close door correctly EE_13 Brewer motor 2 not present Check electrical connections Replace brewer drive EE_18 Brewer 2 movement error Replace brewer and or drive Close door correctly EEA_01 Error while closing sieve head blocked Check brewer movement Rinse ...

Page 35: ...ewer movement Rinse toothed wheels of brewer Check brewer assembly Close door correctly EEA_05 Error in motion sequence while opening Check brewer movement Rinse toothed wheels of brewer Check brewer assembly Close door correctly EEB_01 Missing piston or brewer unhinged Hook brewer onto drive EGN Drip tray or bucket full Empty drip tray bucket EDZ_02 Faulty sugar dispenser ES dispensers Check suga...

Page 36: ...36 CL PSL50 Series Hydraulic diagram PSL50 ES12B SCHEMATICS ...

Page 37: ...37 CL PSL50 Series Hydraulic diagram PSL50 ES13 SCHEMATICS ...

Page 38: ...38 CL PSL50 Series Hydraulic diagram PSL50 FBT14 SCHEMATICS ...

Page 39: ...39 CL PSL50 Series Hydraulic diagram CL22 SCHEMATICS ...

Page 40: ...40 CL PSL50 Series Electrical diagram PSL50 series SCHEMATICS ...

Page 41: ...41 CL PSL50 Series Electrical diagram PSL50 series continued SCHEMATICS ...

Page 42: ...42 CL PSL50 Series Electrical diagram PSL50 series continued SCHEMATICS ...

Page 43: ...43 CL PSL50 Series Electrical diagram CL series SCHEMATICS Matchline ...

Page 44: ...44 CL PSL50 Series Electrical diagram CL series continued SCHEMATICS Matchline ...

Page 45: ...www creminternational com ...

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