background image

© Titan Tool Inc.  All rights reserved.

25

Item

Part #

Description

Quantity

1

235-018

Trip retainer ..............................................2

2

141-007

O-ring .......................................................2

3

325-005

Trip spring,  ..............................................2

4

569-016

Ball, SS.....................................................2

5

441-908

Spool / sleeve set.....................................1

6

441-152

O-ring .......................................................3

7

235-030

Cylinder head plug ...................................1

8

441-217

O-ring .......................................................1

9

858-811

Flex lock nut .............................................1

10

451-121

Male elbow, 90º ........................................1

11

235-112

Cylinder head ...........................................1

12

431-032

O-ring .......................................................2

13

431-053

Sleeve retainer .........................................1

14

431-054

Retainer ring.............................................1

15

192-000

Elbow........................................................1

16

235-022

Piston retainer screw................................1

17

235-014

Piston .......................................................1

18

235-027

Piston seal................................................1

19

235-026

O-ring .......................................................1

20

235-021

Valve rod assembly ..................................1

21

235-948

Piston rod .................................................1

22

235-001

Lock ring...................................................1

23

235-007

Cylinder ....................................................1

24

235-028

Rod seal ...................................................1

25

235-923

Motor/pump block.....................................1

26

235-029

Motor tube ................................................1

27

197-031

Tee............................................................1

27a

431-019

O-ring kit...................................................1

28

700-499

O-ring .......................................................1

Reassembly of Hydraulic Motor

1. Separate spool/sleeve set (5).  Place o-rings (6) onto

sleeve.  Lubricate o-rings with hydraulic oil.  Gently push the
sleeve into cylinder head (11) with the flatter side of the
sleeve facing out.  Use a nylon rod to tap sleeve down until
it reaches its full depth.  Do not use any other type of tool
that might damage or leave particles or residue on the
sleeve.  Install the spool through the top of the cylinder
head, down into the sleeve.

Do not use Piston Lube pump packing lubricant. It is a
solvent and will severely damage seals and O-Rings of the
hydraulic motor.

2. Install o-rings (2) on trip retainers (1). Install trip retainer

balls (4) followed by springs (3) which, when installed, will
hold spool/sleeve set (5) in proper place for assembly.

3. Install sleeve retainer (13) followed by snap ring (14) into

cylinder head (11), which will hold valve sleeve in place.
Install o-ring (12) in the o-ring groove of the cylinder head.

4. Replace lower seal (24) in motor/pump block (25). Be

sure the open portion of the seal is facing upward (V).
This seal requires no special tool.

5. Place piston rod (21) in vise. Inspect valve rod assembly

(20) for any damage. Make sure the lock nut at the bottom
of the valve rod assembly (20) is secure. DO NOT
remove. Then, place into piston rod (21) as illustrated.
Install o-ring (19), lubricating it well and replacing piston
(17) onto piston rod (21). Put one drop of blue Loctite on
the piston retainer screw (16). Tighten piston retainer
screw until piston is locked into place. Check valve rod
assembly (20) for normal spring action at this time.

6. Install piston seal (18) with lips facing downward.

Carefully install piston seal (18). Expand the ring and
stretch it sufficiently for installation.

CAUTION

28

27a

27

See page 31 for
installation
instructions.

Summary of Contents for PowrTwin 3500

Page 1: ...in the U S A Do not use this equipment before reading this manual PowrTwin 3500 50th Anniversary Special Owner s Manual For professional use only NOTE This manual contains important warnings and inst...

Page 2: ...n any other sprayer built in the world This double ball piston pump employs a dependable and durable time tested design All pumps use an exclusive thick hard chrome plating on rod and cylinder parts T...

Page 3: ...e advisable WARNING Always flush unit into a separate metal container at low pump pressure with spray tip removed Hold gun firmly against side of container to ground container and prevent static spark...

Page 4: ...should be used If an extension cord is to be used outdoors it must be marked with the suffix W A after the cord type designation For example a designation of SJTW A would indicate that the cord would...

Page 5: ...y Severe Service 500 hard chrome anti wear surface stainless steel tungsten carbide PTFE thiokol impregnated leather ultra high molecular weight polyethylene Electric Units DC Electric Delivery GPM 1...

Page 6: ...ick Hydraulic Bypass Valve Choke Engine ON OFF Switch Hydraulic Reservoir Grounding Lug Hydraulic Return Hose Hydraulic Pressure Hose Siphon Hose Fluid Pump Pressure Adjustment Knob Hydraulic Motor Pa...

Page 7: ...ories and Service Kits section near the back of this manual for ordering information 8 Strain all paints with a nylon strainer to ensure trouble free operation and freedom from frequent cleaning of th...

Page 8: ...te at this time Before buying gasoline from an unfamiliar station try to find out if the gasoline contains alcohol If it does confirm the type and percentage of alcohol used If you notice any undesira...

Page 9: ...proper tip guard WARNING WARNING WARNING Color Change Clean Out Use only compatible solvents when cleaning out oil based enamels lacquers coal tar and epoxies Check with the fluid manufacturer for the...

Page 10: ...ic Fluid Fill and Dipstick CAUTION 10 Titan Tool Inc All rights reserved Basic Engine Maintenance For detailed engine maintenance and technical specifications refer to the separate Honda engine manual...

Page 11: ...Spray tip is worn 2 Outlet filter or gun filter is clogged 3 Low voltage and or inadequate amperage 4 Hose size or length is too small or too long 1 Solvent has caused upper packing to swell Solution...

Page 12: ...aration and spool in this condition Check trip rod for possible separation 1 Remove valve and check for scratches and rough movement when sliding it up and down Replace valve and spool in this conditi...

Page 13: ...tion 1 Fluid not atomizing correctly Increase fluid pressure Change to smaller tip orifice size Reduce fluid viscosity Reduce hose length Clean gun and filter s Reduce number of guns using pump 1 Same...

Page 14: ...zone o la pulv risation a lieu est suffisamment ventil e Veiller viter la pr sence de toute source incandescente telle qu tincelle lectrostatique flamme nue flamme pilote objet br lant cigarette et t...

Page 15: ...ment une rallonge trois fils munie d une fiche de terre dans une prise secteur mise la terre correspondant au type de fiche de l appareil S assurer que votre rallonge est en bon tat Lorsque vous utili...

Page 16: ...entes de ignici n como son las chispas electrost ticas llamas abiertas flamas de piloto objetos calientes cigarros y chispas que se generan al conectar y desconectar las extensiones o de apagadores de...

Page 17: ...nexi n de este producto para uso en un circuito el ctrico diferente la conexi n debe ser realizada por personal t cnico calificado Use solamente extensiones trifilares que tengan un enchufe de conexi...

Page 18: ...2 920 559 Filter assembly outlet manifold 1 3 235 107 Motor pump assembly 1 4 840 211 Bleed line assembly w valve 1 5 103 826 Syphon hose assembly 1 x 4 1 2 1 6 Hydraulic system 1 7 506 112 Convertoki...

Page 19: ...tem Part Description Quantity 1 860 552 Screw 4 2 860 004 Flat washer 8 3 980 332 Engine gas 4 0 HP Honda 1 4 980 307 Key 1 5 448 221 Pulley 1 6 448 336 Mounting plate gas eng 1 7 860 502 Stop nut 4 8...

Page 20: ...C Electric 2 HP 50 60 Hz 115 V 1 978 384 Motor DC Electric 2 HP 50 60 Hz 115 V CSA approved 1 978 351 Motor DC Electric 2 HP 50 60 Hz 220 V 1 8 977 227 Pulley 1 1 Pulley 1 9 590 068 Handle grip 1 1 1...

Page 21: ...ng Clip Brush Lead Inspection Cover NOTE Brushes should be replaced when they are worn to less than 1 2 inch Check and replace both brushes at the same time Brush Repair Kit Part No 978 050 consists o...

Page 22: ...w 2 11 858 002 Lock washer 2 12 862 411 Nut 1 13 862 001 Flat washer 1 14 449 187 Clip 1 Item Part Description Quantity 15 448 233 Belt guard 1 16 590 508 Roll pin 2 17 590 507 Snap button 2 18 590 50...

Page 23: ...bolt 1 24 862 002 Lock washer 4 25 448 242 Shield for models 448 657 and 448 658 only 1 26 448 232 Belt guard brace 1 27 941 555 Ball valve 1 28 448 253 Return hose assembly 1 29 448 246 Pressure hose...

Page 24: ...of its stroke for disassembly It may be necessary to use a wood or nylon driver to push the piston rod up to its top position 4 Grip the valve rod securely with vise grip pliers and then remove the F...

Page 25: ...spool through the top of the cylinder head down into the sleeve Do not use Piston Lube pump packing lubricant It is a solvent and will severely damage seals and O Rings of the hydraulic motor 2 Insta...

Page 26: ...elbow 15 use an o ring 27a to seal on the outer diameter O D of the motor tube 26 The O D of the motor tube should be free of scratches or sharp edges The lock nuts on these fittings first should be h...

Page 27: ...necting pin 2 13 Thread the short threads of the pump cylinder 12 into the motor pump block and tighten with a strap wrench 14 Place the o ring 13 onto the top grove of the pump cylinder 12 15 Thread...

Page 28: ...long time because it rotates and wears evenly If there is leakage replace the ball Open the adjustment knob to full counterclockwise position before unthreading valve seat from valve body If the valv...

Page 29: ...roblems including poor spray patterns clogged spray tips etc To clean the filter shutoff the system and relieve all system pressure See the Pressure Relief Procedure in the Cleanup section of this man...

Page 30: ...0 553 Valve Ball 1 1 941 555 Valve Ball 1 1 3 227 006 Nipple Hex 1 1 808 555 Nipple Hex 1 1 4 227 033 Plug Pipe 1 1 5 970 100 Block Manifold 1 1 6 814 004 Nipple Hex 1 1 Multiple Gun Add On Manifold A...

Page 31: ...d for a specific job and by the orifice size that will supply the desired amount of fluid and accomplish proper atomization For light viscosity fluids smaller orifice tips generally are desired For he...

Page 32: ...turn the equipment claimed to be defective to Titan Tool Inc or to an authorized Warranty Service Center for verification of the claimed defect If the alleged defect is verified Titan Tool Inc will at...

Reviews: