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Maintenance

Hydraulic System

Use of Speeflo's Coolflo™ Hydraulic Fluid is mandatory in
the PowrTwin hydraulic system.  Do not use any other
hydraulic fluid.  Use of any other hydraulic fluid may
seriously damage hydraulic system and will void warranty.

1. Check the hydraulic fluid daily.  It should read "Full" on the

dipstick.  If it is low, add only Speeflo Coolflo™ Hydraulic Fluid
(P/N 430-361).  Never add or change hydraulic fluid except in
a clean dust free area.  Contamination of the hydraulic fluid
will shorten hydraulic pump life and may void warranty. 

2. Change the hydraulic fluid every twelve months.  Drain the

old fluid from the tank and fill with 5 quarts of Speeflo
Coolflo™ Hydraulic Fluid.  Start operation of the unit at
just enough pressure to operate the fluid pump.  Run the
unit at this low pressure for at least 5 minutes.  This
removes air from the system.  Check the the fluid level
after this procedure. 

3. The hydraulic system has an external replaceable

hydraulic filter.  Change the filter every twelve months. 

4. The hydraulic pump should not be serviced in the field.  If

service on the hydraulic pump is required, it must be
returned to Speeflo. 

General Fluid Pump Maintenance

If the paint pump is going to be out of service for an extended
period of time, it is recommended that following cleanup a
kerosene and oil mixture be introduced as a preservative.
Packings may tend to dry out from lack of use.  This is
particularly true of the upper packing set for which upper
packing lubricant Piston Lube (P/N 700-925) is recommended
in normal usage. 
If the paint pump has been out of service for an extended
period of time, it may be necessary to prime the suction by
pouring some of the paint solvent into the inlet siphon tube to
restart. It is extremely important that the threads on the inlet
siphon hose coupling are properly sealed. Any air leakage will
produce erratic operation of pump and may damage the
system. The up and the down strokes should be approximately
equal in time. That is, one should not be faster than the other. A
fast up or down stroke may indicate air in the system or
malfunctioning valve or seats. See the Troubleshooting section.

Hydraulic Motor and Fluid Pump
Service

See the Hydraulic Motor Service Instructions section near the
back of this manual for maintenance and service instructions
on the reciprocating hydraulic motor.
See the Fluid Pump Service Instructions section near the back
of this manual for maintenance and service instructions on the
fluid pump.

Hydraulic Fluid

Fill and Dipstick

CAUTION

10

© Titan Tool Inc.  All rights reserved.

Basic Engine Maintenance

• For detailed engine maintenance and technical

specifications refer to the separate Honda engine manual. 

• All service to the engine should be performed by an

authorized Honda Power Equipment dealer.  To locate a
dealer in your area, look in the Yellow Pages of your
telephone directory under Gasoline Engines, Garden &
Lawn Equipment & Supplies, Lawn Mowers, etc. 

• The Honda engine is warranted exclusively by American

Honda Motor Co., Inc. 

• Use a premium quality motor oil certified to meet or

exceed U.S. Automotive requirement SG.SF/CC.CD. SAE
10W30 is recommended for general all temperature use.
Other viscosities may be required in other climates.

• Use only a (NGK) BP6ES or BPR6E spark plug.  Gap the

plug to 0.028 to 0.031 In. (0.7 to 0.8 mm) Always use a
spark plug wrench. 

DAILY:  Check engine oil level.  Fill as necessary.  Check
gasoline level.  Fill as necessary. 

Always follow the fueling procedure outlined earlier in this
manual.

FIRST 20 HOURS: Change engine oil. 

EVERY 100 HOURS: Change engine oil. 
WEEKLY: Remove the air filter cover and clean the element.
In very dusty environments, check the filter daily.  Replace the
element as needed.  Replacement elements can be purchased
from your local Honda dealer.

Engine Operation and Service

1. Clean and oil air filter pad on gasoline engine every 25

hours or once weekly.  Do not permit the air intake screen
around the fly wheel of the gas engine to load up with
paint or trash.  Clean it regularly.  The service life and
efficiency of the gas engine model depends upon keeping
the gasoline engine running properly.  Change the oil in
the engine every 100 hours.  Failure to observe this may
result in engine overheating.  Consult the engine
manufacturer's service manual provided. 

2. To conserve fuel, service life, and efficiency of the unit,

always operate the gasoline engine at the lowest RPM at
which it runs smoothly without laboring and delivers the
amount required for the particular painting operation.
Higher RPM does not produce higher working pressure.
The gasoline engine is connected to the hydraulic pump
by a pulley combination designed to produce full paint
delivery of 1.2 GPM at maximum RPM. 

3. The warranty on gasoline engines or electric motors is

limited to the original manufacturer. 

If electric motor overloads and stops running,
IMMEDIATELY turn the motor off and follow the Pressure
Relief Procedure in the Cleanup section of this manual.
Wait until the motor cools (approximately 30 minutes).
Then push in the bubble top, manual reset button, turn the
motor on and pressurize the system.
For CSA approved units only:  The ON/OFF switch is also
the RESET!

WARNING

WARNING

Summary of Contents for PowrTwin 3500

Page 1: ...in the U S A Do not use this equipment before reading this manual PowrTwin 3500 50th Anniversary Special Owner s Manual For professional use only NOTE This manual contains important warnings and inst...

Page 2: ...n any other sprayer built in the world This double ball piston pump employs a dependable and durable time tested design All pumps use an exclusive thick hard chrome plating on rod and cylinder parts T...

Page 3: ...e advisable WARNING Always flush unit into a separate metal container at low pump pressure with spray tip removed Hold gun firmly against side of container to ground container and prevent static spark...

Page 4: ...should be used If an extension cord is to be used outdoors it must be marked with the suffix W A after the cord type designation For example a designation of SJTW A would indicate that the cord would...

Page 5: ...y Severe Service 500 hard chrome anti wear surface stainless steel tungsten carbide PTFE thiokol impregnated leather ultra high molecular weight polyethylene Electric Units DC Electric Delivery GPM 1...

Page 6: ...ick Hydraulic Bypass Valve Choke Engine ON OFF Switch Hydraulic Reservoir Grounding Lug Hydraulic Return Hose Hydraulic Pressure Hose Siphon Hose Fluid Pump Pressure Adjustment Knob Hydraulic Motor Pa...

Page 7: ...ories and Service Kits section near the back of this manual for ordering information 8 Strain all paints with a nylon strainer to ensure trouble free operation and freedom from frequent cleaning of th...

Page 8: ...te at this time Before buying gasoline from an unfamiliar station try to find out if the gasoline contains alcohol If it does confirm the type and percentage of alcohol used If you notice any undesira...

Page 9: ...proper tip guard WARNING WARNING WARNING Color Change Clean Out Use only compatible solvents when cleaning out oil based enamels lacquers coal tar and epoxies Check with the fluid manufacturer for the...

Page 10: ...ic Fluid Fill and Dipstick CAUTION 10 Titan Tool Inc All rights reserved Basic Engine Maintenance For detailed engine maintenance and technical specifications refer to the separate Honda engine manual...

Page 11: ...Spray tip is worn 2 Outlet filter or gun filter is clogged 3 Low voltage and or inadequate amperage 4 Hose size or length is too small or too long 1 Solvent has caused upper packing to swell Solution...

Page 12: ...aration and spool in this condition Check trip rod for possible separation 1 Remove valve and check for scratches and rough movement when sliding it up and down Replace valve and spool in this conditi...

Page 13: ...tion 1 Fluid not atomizing correctly Increase fluid pressure Change to smaller tip orifice size Reduce fluid viscosity Reduce hose length Clean gun and filter s Reduce number of guns using pump 1 Same...

Page 14: ...zone o la pulv risation a lieu est suffisamment ventil e Veiller viter la pr sence de toute source incandescente telle qu tincelle lectrostatique flamme nue flamme pilote objet br lant cigarette et t...

Page 15: ...ment une rallonge trois fils munie d une fiche de terre dans une prise secteur mise la terre correspondant au type de fiche de l appareil S assurer que votre rallonge est en bon tat Lorsque vous utili...

Page 16: ...entes de ignici n como son las chispas electrost ticas llamas abiertas flamas de piloto objetos calientes cigarros y chispas que se generan al conectar y desconectar las extensiones o de apagadores de...

Page 17: ...nexi n de este producto para uso en un circuito el ctrico diferente la conexi n debe ser realizada por personal t cnico calificado Use solamente extensiones trifilares que tengan un enchufe de conexi...

Page 18: ...2 920 559 Filter assembly outlet manifold 1 3 235 107 Motor pump assembly 1 4 840 211 Bleed line assembly w valve 1 5 103 826 Syphon hose assembly 1 x 4 1 2 1 6 Hydraulic system 1 7 506 112 Convertoki...

Page 19: ...tem Part Description Quantity 1 860 552 Screw 4 2 860 004 Flat washer 8 3 980 332 Engine gas 4 0 HP Honda 1 4 980 307 Key 1 5 448 221 Pulley 1 6 448 336 Mounting plate gas eng 1 7 860 502 Stop nut 4 8...

Page 20: ...C Electric 2 HP 50 60 Hz 115 V 1 978 384 Motor DC Electric 2 HP 50 60 Hz 115 V CSA approved 1 978 351 Motor DC Electric 2 HP 50 60 Hz 220 V 1 8 977 227 Pulley 1 1 Pulley 1 9 590 068 Handle grip 1 1 1...

Page 21: ...ng Clip Brush Lead Inspection Cover NOTE Brushes should be replaced when they are worn to less than 1 2 inch Check and replace both brushes at the same time Brush Repair Kit Part No 978 050 consists o...

Page 22: ...w 2 11 858 002 Lock washer 2 12 862 411 Nut 1 13 862 001 Flat washer 1 14 449 187 Clip 1 Item Part Description Quantity 15 448 233 Belt guard 1 16 590 508 Roll pin 2 17 590 507 Snap button 2 18 590 50...

Page 23: ...bolt 1 24 862 002 Lock washer 4 25 448 242 Shield for models 448 657 and 448 658 only 1 26 448 232 Belt guard brace 1 27 941 555 Ball valve 1 28 448 253 Return hose assembly 1 29 448 246 Pressure hose...

Page 24: ...of its stroke for disassembly It may be necessary to use a wood or nylon driver to push the piston rod up to its top position 4 Grip the valve rod securely with vise grip pliers and then remove the F...

Page 25: ...spool through the top of the cylinder head down into the sleeve Do not use Piston Lube pump packing lubricant It is a solvent and will severely damage seals and O Rings of the hydraulic motor 2 Insta...

Page 26: ...elbow 15 use an o ring 27a to seal on the outer diameter O D of the motor tube 26 The O D of the motor tube should be free of scratches or sharp edges The lock nuts on these fittings first should be h...

Page 27: ...necting pin 2 13 Thread the short threads of the pump cylinder 12 into the motor pump block and tighten with a strap wrench 14 Place the o ring 13 onto the top grove of the pump cylinder 12 15 Thread...

Page 28: ...long time because it rotates and wears evenly If there is leakage replace the ball Open the adjustment knob to full counterclockwise position before unthreading valve seat from valve body If the valv...

Page 29: ...roblems including poor spray patterns clogged spray tips etc To clean the filter shutoff the system and relieve all system pressure See the Pressure Relief Procedure in the Cleanup section of this man...

Page 30: ...0 553 Valve Ball 1 1 941 555 Valve Ball 1 1 3 227 006 Nipple Hex 1 1 808 555 Nipple Hex 1 1 4 227 033 Plug Pipe 1 1 5 970 100 Block Manifold 1 1 6 814 004 Nipple Hex 1 1 Multiple Gun Add On Manifold A...

Page 31: ...d for a specific job and by the orifice size that will supply the desired amount of fluid and accomplish proper atomization For light viscosity fluids smaller orifice tips generally are desired For he...

Page 32: ...turn the equipment claimed to be defective to Titan Tool Inc or to an authorized Warranty Service Center for verification of the claimed defect If the alleged defect is verified Titan Tool Inc will at...

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