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Grounding Instructions

Electric models must be grounded.  In the event of an
electrical short circuit, grounding reduces the risk of electric
shock by providing an escape wire for the electric current.
This product is equipped with a cord having a grounding wire
with an appropriate grounding plug.  The plug must be
plugged into an outlet that is properly installed and grounded
in accordance with all local codes and ordinances.

DANGER — Improper installation of the grounding plug can
result in a risk of electric shock.  If repair or replacement of the
cord or plug is necessary, do not connect the green grounding
wire to either flat blade terminal. The wire with insulation
having a green outer surface with or without yellow stripes is
the grounding wire and must be connected to the grounding
pin.

Check with a qualified electrician or serviceman if the
grounding instructions are not completely understood, or if you
are in doubt as to whether the product is properly grounded.
Do not modify the plug provided.  If the plug will not fit the
outlet, have the proper outlet installed by a qualified
electrician.
This product is rated more than 15 amperes and is for use on
a circuit having a nominal rating of 120 volts, or the product is
for use on a circuit having a nominal rating more than 120
volts, and is factory-equipped with a specific electric cord and
plug to permit connection to a proper electric circuit.  Make
sure that the product is connected to an outlet having the
same configuration as the plug.  No adapter should be used
with this product.  If the product must be reconnected for use
on a different type of electric circuit, the reconnection should
be made by qualified service personnel.

Use only a 3-wire extension cord that has a 3-blade
grounding plug and a 3-slot receptacle that will accept the
plug on the product.  Make sure your extension cord is in
good condition.  When using an extension cord, be sure
to use one heavy enough to carry the current your
product will draw.  An undersized cord will cause a drop
in line voltage resulting in loss of power and overheating.
For lengths less than 50 feet, No. 12 AWG extension cords
should be used.  If an extension cord is to be used
outdoors, it must be marked with the suffix W-A after the
cord type designation.  For example, a designation of
SJTW-A would indicate that the cord would be appropriate
for outdoor use.

CAUTION

4

© Titan Tool Inc.  All rights reserved.

Gasoline Engine Safety

The engine exhaust from this unit contains chemicals
known to the State of California to cause cancer, birth
defects, or other reproductive harm.

1. Honda engines are designed to give safe and dependable

service if operated according to instructions.  Read and
understand the Honda Owner's Manual before operating
the engine.  Failure to do so could result in personal injury
or equipment damage.

2. To prevent fire hazards and to provide adequate

ventilation, keep the engine at least 1 meter (3 feet) away
from buildings and other equipment during operation.  Do
not place flammable objects close to the engine.

3. Children and pets must be kept away from the area of

operation due to a possibility of burns from hot engine
components or injury from any equipment the engine may
be used to operate. 

4. Know how to stop the engine quickly, and understand the

operation of all controls.  Never permit anyone to operate
the engine without proper instructions. 

5. Gasoline is extremely flammable and is explosive under

certain conditions. 

6. Refuel in a well-ventilated area with the engine stopped.

Do not smoke or allow flames or sparks in the refueling
area or where gasoline is stored. 

7. Do not overfill the fuel tank.  After refueling, make sure

the tank cap is closed properly and securely. 

8. Be careful not to spill fuel when refueling.  Fuel vapor or

spilled fuel may ignite.  If any fuel is spilled, make sure
the area is dry before starting the engine. 

9. Never run the engine in an enclosed or confined area.

Exhaust contains poisonous carbon monoxide gas;
exposure may cause loss of consciousness and may lead
to death. 

10. The muffler becomes very hot during operation and

remains hot for a while after stopping the engine.  Be
careful not to touch the muffler while it is hot.  To avoid
severe burns or fire hazards, let the engine cool before
transporting it or storing it indoors. 

11. Never ship/transport unit with gasoline in the tank.

DO NOT use this equipment to spray water or acid.

Do not lift by cart handle when loading or unloading.

CAUTION

WARNING

WARNING

Summary of Contents for PowrTwin 3500

Page 1: ...in the U S A Do not use this equipment before reading this manual PowrTwin 3500 50th Anniversary Special Owner s Manual For professional use only NOTE This manual contains important warnings and inst...

Page 2: ...n any other sprayer built in the world This double ball piston pump employs a dependable and durable time tested design All pumps use an exclusive thick hard chrome plating on rod and cylinder parts T...

Page 3: ...e advisable WARNING Always flush unit into a separate metal container at low pump pressure with spray tip removed Hold gun firmly against side of container to ground container and prevent static spark...

Page 4: ...should be used If an extension cord is to be used outdoors it must be marked with the suffix W A after the cord type designation For example a designation of SJTW A would indicate that the cord would...

Page 5: ...y Severe Service 500 hard chrome anti wear surface stainless steel tungsten carbide PTFE thiokol impregnated leather ultra high molecular weight polyethylene Electric Units DC Electric Delivery GPM 1...

Page 6: ...ick Hydraulic Bypass Valve Choke Engine ON OFF Switch Hydraulic Reservoir Grounding Lug Hydraulic Return Hose Hydraulic Pressure Hose Siphon Hose Fluid Pump Pressure Adjustment Knob Hydraulic Motor Pa...

Page 7: ...ories and Service Kits section near the back of this manual for ordering information 8 Strain all paints with a nylon strainer to ensure trouble free operation and freedom from frequent cleaning of th...

Page 8: ...te at this time Before buying gasoline from an unfamiliar station try to find out if the gasoline contains alcohol If it does confirm the type and percentage of alcohol used If you notice any undesira...

Page 9: ...proper tip guard WARNING WARNING WARNING Color Change Clean Out Use only compatible solvents when cleaning out oil based enamels lacquers coal tar and epoxies Check with the fluid manufacturer for the...

Page 10: ...ic Fluid Fill and Dipstick CAUTION 10 Titan Tool Inc All rights reserved Basic Engine Maintenance For detailed engine maintenance and technical specifications refer to the separate Honda engine manual...

Page 11: ...Spray tip is worn 2 Outlet filter or gun filter is clogged 3 Low voltage and or inadequate amperage 4 Hose size or length is too small or too long 1 Solvent has caused upper packing to swell Solution...

Page 12: ...aration and spool in this condition Check trip rod for possible separation 1 Remove valve and check for scratches and rough movement when sliding it up and down Replace valve and spool in this conditi...

Page 13: ...tion 1 Fluid not atomizing correctly Increase fluid pressure Change to smaller tip orifice size Reduce fluid viscosity Reduce hose length Clean gun and filter s Reduce number of guns using pump 1 Same...

Page 14: ...zone o la pulv risation a lieu est suffisamment ventil e Veiller viter la pr sence de toute source incandescente telle qu tincelle lectrostatique flamme nue flamme pilote objet br lant cigarette et t...

Page 15: ...ment une rallonge trois fils munie d une fiche de terre dans une prise secteur mise la terre correspondant au type de fiche de l appareil S assurer que votre rallonge est en bon tat Lorsque vous utili...

Page 16: ...entes de ignici n como son las chispas electrost ticas llamas abiertas flamas de piloto objetos calientes cigarros y chispas que se generan al conectar y desconectar las extensiones o de apagadores de...

Page 17: ...nexi n de este producto para uso en un circuito el ctrico diferente la conexi n debe ser realizada por personal t cnico calificado Use solamente extensiones trifilares que tengan un enchufe de conexi...

Page 18: ...2 920 559 Filter assembly outlet manifold 1 3 235 107 Motor pump assembly 1 4 840 211 Bleed line assembly w valve 1 5 103 826 Syphon hose assembly 1 x 4 1 2 1 6 Hydraulic system 1 7 506 112 Convertoki...

Page 19: ...tem Part Description Quantity 1 860 552 Screw 4 2 860 004 Flat washer 8 3 980 332 Engine gas 4 0 HP Honda 1 4 980 307 Key 1 5 448 221 Pulley 1 6 448 336 Mounting plate gas eng 1 7 860 502 Stop nut 4 8...

Page 20: ...C Electric 2 HP 50 60 Hz 115 V 1 978 384 Motor DC Electric 2 HP 50 60 Hz 115 V CSA approved 1 978 351 Motor DC Electric 2 HP 50 60 Hz 220 V 1 8 977 227 Pulley 1 1 Pulley 1 9 590 068 Handle grip 1 1 1...

Page 21: ...ng Clip Brush Lead Inspection Cover NOTE Brushes should be replaced when they are worn to less than 1 2 inch Check and replace both brushes at the same time Brush Repair Kit Part No 978 050 consists o...

Page 22: ...w 2 11 858 002 Lock washer 2 12 862 411 Nut 1 13 862 001 Flat washer 1 14 449 187 Clip 1 Item Part Description Quantity 15 448 233 Belt guard 1 16 590 508 Roll pin 2 17 590 507 Snap button 2 18 590 50...

Page 23: ...bolt 1 24 862 002 Lock washer 4 25 448 242 Shield for models 448 657 and 448 658 only 1 26 448 232 Belt guard brace 1 27 941 555 Ball valve 1 28 448 253 Return hose assembly 1 29 448 246 Pressure hose...

Page 24: ...of its stroke for disassembly It may be necessary to use a wood or nylon driver to push the piston rod up to its top position 4 Grip the valve rod securely with vise grip pliers and then remove the F...

Page 25: ...spool through the top of the cylinder head down into the sleeve Do not use Piston Lube pump packing lubricant It is a solvent and will severely damage seals and O Rings of the hydraulic motor 2 Insta...

Page 26: ...elbow 15 use an o ring 27a to seal on the outer diameter O D of the motor tube 26 The O D of the motor tube should be free of scratches or sharp edges The lock nuts on these fittings first should be h...

Page 27: ...necting pin 2 13 Thread the short threads of the pump cylinder 12 into the motor pump block and tighten with a strap wrench 14 Place the o ring 13 onto the top grove of the pump cylinder 12 15 Thread...

Page 28: ...long time because it rotates and wears evenly If there is leakage replace the ball Open the adjustment knob to full counterclockwise position before unthreading valve seat from valve body If the valv...

Page 29: ...roblems including poor spray patterns clogged spray tips etc To clean the filter shutoff the system and relieve all system pressure See the Pressure Relief Procedure in the Cleanup section of this man...

Page 30: ...0 553 Valve Ball 1 1 941 555 Valve Ball 1 1 3 227 006 Nipple Hex 1 1 808 555 Nipple Hex 1 1 4 227 033 Plug Pipe 1 1 5 970 100 Block Manifold 1 1 6 814 004 Nipple Hex 1 1 Multiple Gun Add On Manifold A...

Page 31: ...d for a specific job and by the orifice size that will supply the desired amount of fluid and accomplish proper atomization For light viscosity fluids smaller orifice tips generally are desired For he...

Page 32: ...turn the equipment claimed to be defective to Titan Tool Inc or to an authorized Warranty Service Center for verification of the claimed defect If the alleged defect is verified Titan Tool Inc will at...

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