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HAZARD: Injection injury  -  A high pressure stream

produced by this equipment can pierce the
skin and underlying tissues, leading to serious
injury and possible amputation.  See a
physician immediately.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE
CUT!  Injection can lead to amputation. See a physician
immediately.
The maximum operating range of the gun is 3300 PSI /
228BAR fluid pressure.

PREVENTION:

• NEVER aim the gun at any part of the body. 
• NEVER allow any part of the body to touch the fluid

stream. DO NOT allow body to touch a leak in the fluid
hose.

• NEVER put your hand in front of the gun.  Gloves will not

provide protection against an injection injury.

• ALWAYS lock the gun trigger, shut the pump off, and release

all pressure before servicing, cleaning the tip or guard,
changing tip, or leaving unattended. Pressure will not be
released by turning off the motor.  The PRIME/SPRAY knob
must be turned to PRIME to relieve the pressure.  Refer to
the PRESSURE RELIEF PRESSURE described in the pump
manual.

• ALWAYS keep the tip guard in place while spraying. The

tip guard provides some protection but is mainly a
warning device.

• ALWAYS remove the spray tip before flushing or cleaning

the system.

• The paint hose can develop leaks from wear, kinking and

abuse.  A leak can inject material into the skin.  Inspect
the hose before each use.

• NEVER use a spray gun without a trigger lock and trigger

guard in place and in good working order.

• All accessories must be rated at or above 3300 PSI / 228

BAR.  This includes spray tips, guns, extensions, and
hose.

HAZARD: EXPLOSION OR FIRE - Solvent and paint fumes

can explode or ignite.  Severe injury and/or
property damage can occur.

PREVENTION:

• Provide extensive exhaust and fresh air introduction to

keep the air within the spray area free from accumulation
of flammable vapors.

• Avoid all ignition sources such as static electric sparks,

open flames, pilot lights, and hot objects.  Connecting or
disconnecting power cords or working light switches can
make sparks.

• Do not smoke in spray area.
• Fire extinguisher must be present and in good working

order.

• Place paint pump in a well ventilated area.  Flammable

vapors are often heavier than air.  Floor area must be
extremely well ventilated.  The paint pump contains arcing
parts that emit spark and can ignite vapors. 

• The equipment and objects in and around the spray area

must be properly grounded to prevent static sparks.

• Use only conductive or grounded high pressure fluid hose.

Gun must be grounded through hose connections.

• Power cord must be connected to a grounded circuit

(electric models only).

NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury.  It is
important to treat the injury as soon as possible. DO
NOT delay treatment to research toxicity.  Toxicity is a
concern with some coatings injected directly into the
blood stream. Consultation with a plastic surgeon or
reconstructive hand surgeon may be advisable.

WARNING

• Always flush unit into a separate metal container, at low

pump pressure, with spray tip removed.  Hold gun firmly
against side of container to ground container and prevent
static sparks.

• Follow the material and solvent manufacturer's warnings

and instructions.

• Use extreme caution when using materials with a

flashpoint below 70° F (21° C). Flashpoint is the
temperature that a fluid can produce enough vapors to
ignite.

• Plastic can cause static sparks.  Never hang plastic to

enclose a spray area.  Do not use plastic drop cloths
when spraying flammable materials.

• Use lowest possible pressure to flush equipment.

GAS ENGINE (WHERE APPLICABLE)

Always place pump outside of structure in fresh air.  Keep all
solvents away from the engine exhaust.  Never fill fuel tank
with a running or hot engine.  Hot surface can ignite spilled
fuel.  Always attach ground wire from pump unit to a grounded
object, such as a metal water pipe.  Refer to engine owner’s
manual for complete safety information.

HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE

MATERIALS - Will cause severe injury or
property damage.

PREVENTION:

• Do not use materials containing bleach or chlorine.
• Do not use halogenated hydrocarbon solvents such as

mildewcide, methylene chloride and 1,1,1 -
trichloroethane.  They are not compatible with aluminum.

•  Contact your coating supplier about the compatibility of

material with aluminum.  

HAZARD: HAZARDOUS VAPORS -  Paints, solvents,

insecticides, and other materials can be
harmful if inhaled or come in contact with the
body.  Vapors can cause severe nausea,
fainting, or poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be inhaled.  Read

all instructions supplied with the mask to be sure it will
provide the necessary protection. 

• Wear protective eyewear.
• Wear protective clothing as required by coating

manufacturer.

HAZARD:  GENERAL - This product can cause severe

injury or property damage.

PREVENTION:

• Read all instructions and safety precautions before

operating equipment.

• Always disconnect the motor from the power supply

before working on the equipment (electric models only).

• Follow all appropriate local, state, and national codes

governing ventilation, fire prevention, and operation. 

• The United States Government Safety Standards have

been adopted under the Occupational Safety and Health
Act (OSHA).  These standards, particularly part 1910 of
the General Standards and part 1926 of the Construction
Standards should be consulted.

• Use only manufacturer authorized parts.  User assumes

all risks and liabilities when using parts that do not meet
the minimum specifications and safety devices of the
pump manufacturer.

• Before each use, check all  hoses for cuts, leaks,

abrasion or bulging of cover.  Check for damage or
movement of couplings. Immediately replace the hose if
any of these conditions exist.  Never repair a paint hose.
Replace it with another grounded high-pressure hose.

• All hoses, swivels, guns, and accessories must be

pressure rated at or above 3300PSI/228 BAR.

• Do not spray outdoors on windy days.
• Wear clothing to keep paint off skin and hair.

© Titan Tool Inc.  All rights reserved.

3

Summary of Contents for PowrTwin 3500

Page 1: ...in the U S A Do not use this equipment before reading this manual PowrTwin 3500 50th Anniversary Special Owner s Manual For professional use only NOTE This manual contains important warnings and inst...

Page 2: ...n any other sprayer built in the world This double ball piston pump employs a dependable and durable time tested design All pumps use an exclusive thick hard chrome plating on rod and cylinder parts T...

Page 3: ...e advisable WARNING Always flush unit into a separate metal container at low pump pressure with spray tip removed Hold gun firmly against side of container to ground container and prevent static spark...

Page 4: ...should be used If an extension cord is to be used outdoors it must be marked with the suffix W A after the cord type designation For example a designation of SJTW A would indicate that the cord would...

Page 5: ...y Severe Service 500 hard chrome anti wear surface stainless steel tungsten carbide PTFE thiokol impregnated leather ultra high molecular weight polyethylene Electric Units DC Electric Delivery GPM 1...

Page 6: ...ick Hydraulic Bypass Valve Choke Engine ON OFF Switch Hydraulic Reservoir Grounding Lug Hydraulic Return Hose Hydraulic Pressure Hose Siphon Hose Fluid Pump Pressure Adjustment Knob Hydraulic Motor Pa...

Page 7: ...ories and Service Kits section near the back of this manual for ordering information 8 Strain all paints with a nylon strainer to ensure trouble free operation and freedom from frequent cleaning of th...

Page 8: ...te at this time Before buying gasoline from an unfamiliar station try to find out if the gasoline contains alcohol If it does confirm the type and percentage of alcohol used If you notice any undesira...

Page 9: ...proper tip guard WARNING WARNING WARNING Color Change Clean Out Use only compatible solvents when cleaning out oil based enamels lacquers coal tar and epoxies Check with the fluid manufacturer for the...

Page 10: ...ic Fluid Fill and Dipstick CAUTION 10 Titan Tool Inc All rights reserved Basic Engine Maintenance For detailed engine maintenance and technical specifications refer to the separate Honda engine manual...

Page 11: ...Spray tip is worn 2 Outlet filter or gun filter is clogged 3 Low voltage and or inadequate amperage 4 Hose size or length is too small or too long 1 Solvent has caused upper packing to swell Solution...

Page 12: ...aration and spool in this condition Check trip rod for possible separation 1 Remove valve and check for scratches and rough movement when sliding it up and down Replace valve and spool in this conditi...

Page 13: ...tion 1 Fluid not atomizing correctly Increase fluid pressure Change to smaller tip orifice size Reduce fluid viscosity Reduce hose length Clean gun and filter s Reduce number of guns using pump 1 Same...

Page 14: ...zone o la pulv risation a lieu est suffisamment ventil e Veiller viter la pr sence de toute source incandescente telle qu tincelle lectrostatique flamme nue flamme pilote objet br lant cigarette et t...

Page 15: ...ment une rallonge trois fils munie d une fiche de terre dans une prise secteur mise la terre correspondant au type de fiche de l appareil S assurer que votre rallonge est en bon tat Lorsque vous utili...

Page 16: ...entes de ignici n como son las chispas electrost ticas llamas abiertas flamas de piloto objetos calientes cigarros y chispas que se generan al conectar y desconectar las extensiones o de apagadores de...

Page 17: ...nexi n de este producto para uso en un circuito el ctrico diferente la conexi n debe ser realizada por personal t cnico calificado Use solamente extensiones trifilares que tengan un enchufe de conexi...

Page 18: ...2 920 559 Filter assembly outlet manifold 1 3 235 107 Motor pump assembly 1 4 840 211 Bleed line assembly w valve 1 5 103 826 Syphon hose assembly 1 x 4 1 2 1 6 Hydraulic system 1 7 506 112 Convertoki...

Page 19: ...tem Part Description Quantity 1 860 552 Screw 4 2 860 004 Flat washer 8 3 980 332 Engine gas 4 0 HP Honda 1 4 980 307 Key 1 5 448 221 Pulley 1 6 448 336 Mounting plate gas eng 1 7 860 502 Stop nut 4 8...

Page 20: ...C Electric 2 HP 50 60 Hz 115 V 1 978 384 Motor DC Electric 2 HP 50 60 Hz 115 V CSA approved 1 978 351 Motor DC Electric 2 HP 50 60 Hz 220 V 1 8 977 227 Pulley 1 1 Pulley 1 9 590 068 Handle grip 1 1 1...

Page 21: ...ng Clip Brush Lead Inspection Cover NOTE Brushes should be replaced when they are worn to less than 1 2 inch Check and replace both brushes at the same time Brush Repair Kit Part No 978 050 consists o...

Page 22: ...w 2 11 858 002 Lock washer 2 12 862 411 Nut 1 13 862 001 Flat washer 1 14 449 187 Clip 1 Item Part Description Quantity 15 448 233 Belt guard 1 16 590 508 Roll pin 2 17 590 507 Snap button 2 18 590 50...

Page 23: ...bolt 1 24 862 002 Lock washer 4 25 448 242 Shield for models 448 657 and 448 658 only 1 26 448 232 Belt guard brace 1 27 941 555 Ball valve 1 28 448 253 Return hose assembly 1 29 448 246 Pressure hose...

Page 24: ...of its stroke for disassembly It may be necessary to use a wood or nylon driver to push the piston rod up to its top position 4 Grip the valve rod securely with vise grip pliers and then remove the F...

Page 25: ...spool through the top of the cylinder head down into the sleeve Do not use Piston Lube pump packing lubricant It is a solvent and will severely damage seals and O Rings of the hydraulic motor 2 Insta...

Page 26: ...elbow 15 use an o ring 27a to seal on the outer diameter O D of the motor tube 26 The O D of the motor tube should be free of scratches or sharp edges The lock nuts on these fittings first should be h...

Page 27: ...necting pin 2 13 Thread the short threads of the pump cylinder 12 into the motor pump block and tighten with a strap wrench 14 Place the o ring 13 onto the top grove of the pump cylinder 12 15 Thread...

Page 28: ...long time because it rotates and wears evenly If there is leakage replace the ball Open the adjustment knob to full counterclockwise position before unthreading valve seat from valve body If the valv...

Page 29: ...roblems including poor spray patterns clogged spray tips etc To clean the filter shutoff the system and relieve all system pressure See the Pressure Relief Procedure in the Cleanup section of this man...

Page 30: ...0 553 Valve Ball 1 1 941 555 Valve Ball 1 1 3 227 006 Nipple Hex 1 1 808 555 Nipple Hex 1 1 4 227 033 Plug Pipe 1 1 5 970 100 Block Manifold 1 1 6 814 004 Nipple Hex 1 1 Multiple Gun Add On Manifold A...

Page 31: ...d for a specific job and by the orifice size that will supply the desired amount of fluid and accomplish proper atomization For light viscosity fluids smaller orifice tips generally are desired For he...

Page 32: ...turn the equipment claimed to be defective to Titan Tool Inc or to an authorized Warranty Service Center for verification of the claimed defect If the alleged defect is verified Titan Tool Inc will at...

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