Table of Contents
INTRODUCTION ...............................................................2
About These Machines.........................................2
Identification ........................................................3
Controls & Components.......................................4
Product Specifications .........................................7
SAFETY ............................................................................. 10
Understanding Risks of Machinery ..................10
Basic Machine Safety ........................................10
Additional Metal Lathe Safety ..........................12
Additional Chuck Safety....................................13
PREPARATION .............................................................. 14
Preparation Overview ........................................14
Required for Setup .............................................14
Power Supply Requirements .............................15
Unpacking ..........................................................17
Inventory ............................................................17
Cleaning & Protecting .......................................18
Location ..............................................................19
Lifting & Moving ................................................20
Leveling & Mounting .........................................22
Assembly ............................................................23
Initial Lubrication .............................................23
Power Connection ..............................................24
Test Run .............................................................24
Spindle Break-In ................................................27
Inspections & Adjustments ...............................27
OPERATION .................................................................... 28
Operation Overview ...........................................28
Installation & Removal Devices ........................29
Chuck Installation .............................................29
Chuck Removal ..................................................31
Scroll Chuck Clamping ......................................31
Changing Jaw Set ..............................................32
Tailstock .............................................................33
Carriage & Slide Locks ......................................37
Compound Rest ..................................................38
Four-Way Tool Post ...........................................38
Carriage Stop .....................................................40
Manual Feed ......................................................40
Spider .................................................................41
Spindle Speed .....................................................41
Power Feed .........................................................43
End Gears ...........................................................45
Threading ...........................................................47
ACCESSORIES ..............................................................50
MAINTENANCE ............................................................. 51
Maintenance Schedule .......................................51
Cleaning & Protecting .......................................51
Lubrication .........................................................52
Machine Storage ................................................56
SERVICE........................................................................... 57
Backlash Adjustment ........................................57
Gib Adjustment ..................................................58
Belt Tension & Replacement .............................60
TROUBLESHOOTING ................................................. 62
ELECTRICAL ................................................................... 65
Electrical Safety Instructions ...........................65
Wiring Diagram .................................................66
Electrical Component Pictures..........................67
PARTS................................................................................68
Headstock ...........................................................68
Gearbox ..............................................................70
Bed, Motor & Apron ...........................................72
Slides ..................................................................74
Tailstock .............................................................76
Electrical Box .....................................................77
Accessories .........................................................78
Machine Labels – Front .....................................79
Machine Labels – Rear & Side ..........................80
WARRANTY ..................................................................... 81
