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Bosch operating instructions

Bosch operating instructions

English – 4

0 275 007 XPX | (23.04.2018)

Bosch eBike Systems

Press the battery upwards until you hear it click into

place. Check that the battery is secure in all directions.

Always secure the battery by closing the lock (6) –

otherwise the lock may open and the battery may fall

out of the holder.

Always remove the key (5) from the lock (6) after locking it.

This prevents both the key from falling out and the battery

from being removed by unauthorised third parties when the

eBike is not in use.

Operation

Start-up

u

Use only original Bosch batteries that the manufac-

turer has approved for your eBike. Using other batter-

ies can lead to injuries and pose a fire hazard. Bosch ac-

cepts no liability or warranty claims if other batteries are

used.

Switching on/off
Switching on the battery is one way to switch on the eBike

system. Read and follow the instructions in the operating

manuals for the drive unit and on-board computer.
Before switching on the battery, i.e. the eBike system, make

sure that the lock (6) is closed.
To switch on the battery, press the on/off button (4). The

LEDs on the indicator (3) will light up, indicating the bat-

tery's state of charge at the same time.
Note: If the battery capacity is less than 5%, none of the

LEDs on the battery charge indicator (3) will light up.

Whether the eBike system is switched on is only visible on

the on-board computer.
To switch off the battery, press the on/off button (4) again.

The LEDs on the indicator (3) go out. This will also switch

the eBike system off.
If no power is drawn from the eBike drive for about 10

minutes (e.g. because the eBike is not moving) and no but-

ton is pressed on the on-board computer or the operating

unit of the eBike, the eBike system, and therefore also the

battery, will switch off automatically to save energy.
The battery is protected against deep discharge, overload-

ing, overheating and short-circuiting by the Electronic Cell

Protection (ECP). In the event of danger, a protective circuit

switches the battery off automatically.

If a fault is detected in the

battery, two of the LEDs on

the battery charge indicator

(3) will flash. Contact an au-

thorised bicycle dealer if this

happens.

Recommendations for optimal handling of the

battery

The service life of the battery can be extended if it is looked

after well and especially if it is stored at the correct temper-

ature.

As it ages, however, the capacity of the battery will diminish,

even with good care.
A significantly reduced operating time after charging indic-

ates that the battery has deteriorated. You can replace the

battery.
Recharging the battery before and during storage
When you are not going to use the battery for an extended

period (longer than three months), store it at a state of

charge of around 30 % to 60 % (when two to three of the

LEDs on the battery charge indicator (3) are lit).
Check the state of charge after six months. If only one of the

LEDs on the battery charge indicator (3) is lit, charge the

battery back up to around 30 % to 60 %.
Note: If the battery is stored with no charge for an extended

period of time, it may become damaged despite the low self-

discharge and the battery capacity could be significantly re-

duced.
Leaving the battery permanently connected to the charger is

not recommended.
Storage conditions
If possible, store the battery in a dry, well-ventilated place.

Protect it against moisture and water. When the weather

conditions are bad, it is advisable to remove the battery from

the eBike and store it in a closed room until you use it next,

for example.
Store the eBike batteries in the following locations:
– In a room with a smoke alarm
– Away from combustible or easily flammable objects
– Away from heat sources
Store the batteries at temperatures between 0 °C and

20 °C. Never store them at temperatures below –10 °C or

above 60 °C. To ensure that the service life is as long as pos-

sible, storage at approx. 20 °C (room temperature) is re-

commended.
Make sure that the maximum storage temperature is not ex-

ceeded. Do not leave the battery in your car in the summer,

for example, and store it away from direct sunlight.
Leaving the battery on the bicycle for storage is not recom-

mended.

Maintenance and servicing

Maintenance and cleaning

u

The battery must not be submerged in water or

cleaned using a jet of water.

Keep the battery clean. Clean it carefully with a soft, damp

cloth.
Clean and lightly grease the connector pins occasionally.
Please contact an authorised bicycle dealer if the battery is

no longer working.

After-sales service and advice on using products

If you have any questions about the batteries, contact an au-

thorised bicycle dealer.

u

Note down the key manufacturer and number on the

key (5). Contact an authorised bicycle dealer if you lose

the key. Give them the name of the key manufacturer and

the number on the key.

For contact details of authorised bicycle dealers, please visit

www.bosch-ebike.com

Transport

u

If you transport your eBike attached to the outside of

your car, e.g. on a bike rack, remove the on-board

computer and the eBike battery to avoid damaging

them.

The batteries are subject to legislation on the transport of

dangerous goods. Private users can transport undamaged

batteries by road without having to comply with additional

requirements.
When batteries are transported by commercial users or third

parties (e.g. air transport or forwarding agency), special re-

quirements on packaging and labelling (e.g. ADR regula-

tions) must be met. When preparing items for shipping, a

dangerous goods expert can be consulted as required.
Do not ship batteries if the housing is damaged. Apply tape

over exposed contacts and pack the battery such that it can-

not move around inside the packaging. Inform your parcel

service that the package contains dangerous goods. Please

also observe any additional national regulations should these

exist.
If you have any questions about transporting the batteries,

contact an authorised bicycle dealer. You can also order suit-

able transport packaging from the dealer.

Disposal

Batteries, accessories and packaging should be

recycled in an environmentally friendly manner.

Do not dispose of batteries along with household waste.
Apply tape over the contact surfaces of the battery terminals

before disposing of batteries.
Do not touch severely damaged eBike batteries with your

bare hands – electrolyte may escape and cause skin irrita-

tion. Store the defective battery in a safe location outdoors.

Cover the terminals if necessary and inform your dealer.

They will help you to dispose of it properly.

In accordance with Directive 2012/19/EU 

and Directive 2006/66/EC respectively, elec-

tronic devices that are no longer usable and de-

fective/drained batteries must be collected

separately and recycled in an environmentally

friendly manner.

Please return batteries that are no longer usable to an au-

thorised bicycle dealer.

Li-ion:

Please observe the information in the section

on (see "Transport", page English – 5)

Subject to change without notice.

English – ​5

Bosch eBike Systems

0 275 007 XPX | (23.04.2018)

Summary of Contents for ProCargo CT1

Page 1: ...Sortimo ProCargo CT1 Operating Instructions...

Page 2: ...F GmbH Berlin Deutschland The mentioned brands are subject to property rights and are the property of their respective owners even without further labelling Reproduction in whole or in part is prohibi...

Page 3: ...Drive Unit CX 26 4 1 3 Battery 32 4 1 4 Battery charger 38 4 2 NuVinci Harmony gear hub 43 4 3 Gates Carbon Drive Belt 43 4 4 Brake system 44 4 5 Frame lock on rear wheel 45 4 6 Pannier holders 46 5...

Page 4: ...ates the data from three sensors22 and regulates the motor based on the selected level of assistance The electric motor switches off when a speed of 25 km h is reached However you can ride faster than...

Page 5: ...ng of the tilting system with the hand lever The ProCargo CT1 is not designed for the following Transportation of a person on the loading area transportation of a child in suitable seating possible re...

Page 6: ...ne and approved accessories Only allowed Sortimo lashing straps with clamp buckle PROSAFE Loads which are permitted to move freely around the loading area can lead to accidents Secure the load with la...

Page 7: ...adjustable in height In the delivery condition the stem is screwed into its lowermost position 20 The height of the stem can be increased by up to 11 5 cm by adjusting the angle of the stem max angle...

Page 8: ...he pressure may be reduced for lighter loads We recommend that you check the pressure weekly as continuous pressure loss is inevitable for bicycle inner tubes If the tyre pressure is too low the risk...

Page 9: ...ake lever must be stable If the pressure point is not reached after two thirds of the lever stroke pull the lever several times in succession pumping Check whether the pressure point stiffens If so an...

Page 10: ...AL L L L L ALK ALK ALK WA WA A WA WA WAL ALK AL AL L L ALK ALK ALK ALK ALK ALK K K K K ALK ALK ALK ALK ALK K K ALK ALK ALK LK K K K LK LK LK K ALK ALK ALK K ALK ALK ALK 7 6 5 j i a b c d e h g f 8 9 1...

Page 11: ...cific solutions are possible when there is no access to the battery on off button see the bi cycle manufacturer operating instructions The system shuts down after being switched off this takes approxi...

Page 12: ...e of error However if you wish to continue cycling you will always be able to do so without assistance from the drive Before undertaking any other journeys the eBike should be checked u Have all repai...

Page 13: ...r sists contact your Bosch eBike dealer 830 Fault in the wire to the rear wheel speed sensor Contact your Bosch eBike dealer 831 833 to 835 Implausible signals from the rear wheel speed sensor The sen...

Page 14: ...lead to injuries and pose a fire hazard Bosch ac cepts no liability or warranty claims if other batteries are used u Do not make any modifications to your eBike system or fit any other products that...

Page 15: ...s to the battery On Off button see the battery operating in structions Note The eBike system always starts in OFF mode for drive units with a maximum speed of more than 25 km h The drive is activated...

Page 16: ...By selecting the correct gear you can increase your speed and range while applying the same amount of force Gaining initial experience We recommend that you gain initial experience with the eBike awa...

Page 17: ...the battery being damaged u The battery may give off fumes if it becomes damaged or is used incorrectly Ensure the area is well ventil ated and seek medical attention should you experi ence any advers...

Page 18: ...ealed with a sealing cap by the bicycle manufacturer Only charge the batteries via the char ging socket that is accessible u Never open charging sockets that have been sealed by the manufacturer Charg...

Page 19: ...r conditions are bad it is advisable to remove the battery from the eBike and store it in a closed room until you use it next for example Store the eBike batteries in the following locations In a room...

Page 20: ...i Ion batteries Input 230V 50Hz 2 15A Output 36V 6A Made in Vietnam Robert Bosch GmbH Reutlingen Fast Charger BCS250 eBike Battery Charger 36 4 230 0 275 007 907 Li Ion Use ONLY with BOSCH Li Ion batt...

Page 21: ...Rack mounted battery 9 Operation state of charge indicator 10 Battery on off button 11 Standard battery English 1 Bosch eBike Systems 0 275 007 XCX 24 04 2018 English 2 0 275 007 XCX 24 04 2018 Bosch...

Page 22: ...tery from the charger When the battery is disconnected from the charger the bat tery is automatically switched off Note If you have charged the battery on the bike carefully close the charging socket...

Page 23: ...wing long descents Do not touch the brake system with your hands after heavy braking You could suffer burns Both brake levers feature a turning lever which can be used to block the respective brake Fo...

Page 24: ...ghten both screws with 9 10 Nm Ergonomic setting 5 2 Adjusti ng grip distance of the brake lever The grip distance can be adjusted using an Allen key at the positi on marked in red The grip distance o...

Page 25: ...seating of dust protection on the track rod ends and retighten as required Maintenance Maintenance Yearly or every 3000 km Check complete brake system including wear conditi on of brake discs Grease...

Page 26: ...reby the vehicle is supported beneath the loading area on the corresponding side e g using a beverage crate Alternati vely the cargo bike may also be lain on its side The long track rod beneath the lo...

Page 27: ...rage crate so that the rear wheel is lowered down onto the ground Check fastening of the tab washers These should be seated securely in the dropouts Tighten the axle nuts with a tightening torque of 3...

Page 28: ...ew the Allen screw to remove the brake pads Remove the brake pads from above Use a calliper gauge to check the brake pad thickness Maintenance Cleaning and care Now replace the brake pads as required...

Page 29: ...mm Saddle Selle Royal Shadow Gel Pedals VP 658 Mudguards Tubus Wingee Safety Headlight 2x Supernova E3 E Bike V521s Rear light Supernova E3 Tail Light 2 8 2 Weights Battery weight 2 5 kg Curb weight i...

Page 30: ...sed by improper use Damage caused by failure to observe the procedures described in the Maintenance section Damage caused by improper repair tools and insufficient care Damage caused by the use of use...

Page 31: ...according to local regulati ons You may return the batt ery to an e bike retailer or send it to Sortimo for disposal in the supplied hazardous goods box Sortimo International GmbH Dreilindenstra e 5...

Page 32: ...he dealer 12 INSPECTION Date Stamp Signature of the dealer 14 INSPECTION Date Stamp Signature of the dealer 15 INSPECTION Date Stamp Signature of the dealer 17 INSPECTION Date Stamp Signature of the d...

Page 33: ......

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