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3.2.  Checking steering and ti lt kinemati cs 

Perform three tests prior to commencing travel: 

1) Blocking of tilting system and unlocking must be fully functional 

2) Steering and tilt must exhibit freedom-of-movement without restriction

•  Block the tilting system and turn the handlebar to both sides. 

•  Disengage the tilting system, hold the handlebar securely in the travel 

 position and tip the pedelec to both sides. 

•  Ensure that both movements can be performed without restriction.  

Should this not be possible, inspect the front section of the vehicle for any 

objects which may be impairing tilting/steering of the vehicle and remove 

them accordingly. 

3) Steering must function without play

•  Block the tilting system with the foot lever. 

•  Push the bike against a wall with both front wheels and lock the brakes  

of the front wheels.

•  Now turn the handlebar. If play is clearly evident in the steering 

 transmission, please consult the Sortimo Service Team.

3.3.  Checking the brake system

•  Perform a brake test at a standstill prior to every ride. In this regard, pull 

the brake lever towards the handlebar with two fingers and normal braking 

force. The brake lever should not come into contact with the handlebar 

grip, and the brake must be capable of blocking the wheel.

•  Move the ProCargo CT1 back and forth with the brake applied. 

•  No significant play should be evident. Identify the cause of any play 

determined.  

•  For hydraulic disc brakes, the pressure point on the brake lever must be 

stable. If the pressure point is not reached after two-thirds of the lever 

stroke, pull the lever several times in succession („pumping“). Check 

whether the pressure point stiffens. If so, and if the location of the 

pressure point moves during travel, the brake system must be bled by 

Sortimo Service Team or by a qualified specialist workshop. 

•   The brake discs must be free of oil. Any oil evident on the brake discs  

can be removed with alcohol. 

The pressure point is defined as the position of the lever stroke at which 

the brake responds. If the brake is working perfectly, i.e. there are no air 

bubbles in the hydraulic line, the pressure point will be at the same lever 

position for each braking procedure.

Do not touch the brake discs with your hands. The thin film of oil on  

your skin transfers to the brake discs and temporarily impairs the braking 

force.

3.4.  Checking the drive belt

The Gates Carbon Drive is a maintenance-free, durable system. Nevertheless, 

the following points must be considered

•  Are there any foreign objects between socket and belt? 

•  If yes: Remove immediately.

•  Is the belt heavily contaminated? 

•  If yes: Rinse clean with water.

3.5.  Battery: Ensuring secure fixing and charging status

Ensure that the battery is securely fixed in the lock and assess whether the charging 

status is sufficient for your planned journey.

3.6.  Checking the screw fittings

Ensure that the threaded axle is securely tightened on the rear wheel and that the 

following parts can not be turned:

•  Saddle

•  Seatpost

•  Handlebar

•  Stem

3.7.  Checking the lights

Headlight so that other road users do not become blinded by the glare.

Before every ride

Before every ride

Summary of Contents for ProCargo CT1

Page 1: ...Sortimo ProCargo CT1 Operating Instructions...

Page 2: ...F GmbH Berlin Deutschland The mentioned brands are subject to property rights and are the property of their respective owners even without further labelling Reproduction in whole or in part is prohibi...

Page 3: ...Drive Unit CX 26 4 1 3 Battery 32 4 1 4 Battery charger 38 4 2 NuVinci Harmony gear hub 43 4 3 Gates Carbon Drive Belt 43 4 4 Brake system 44 4 5 Frame lock on rear wheel 45 4 6 Pannier holders 46 5...

Page 4: ...ates the data from three sensors22 and regulates the motor based on the selected level of assistance The electric motor switches off when a speed of 25 km h is reached However you can ride faster than...

Page 5: ...ng of the tilting system with the hand lever The ProCargo CT1 is not designed for the following Transportation of a person on the loading area transportation of a child in suitable seating possible re...

Page 6: ...ne and approved accessories Only allowed Sortimo lashing straps with clamp buckle PROSAFE Loads which are permitted to move freely around the loading area can lead to accidents Secure the load with la...

Page 7: ...adjustable in height In the delivery condition the stem is screwed into its lowermost position 20 The height of the stem can be increased by up to 11 5 cm by adjusting the angle of the stem max angle...

Page 8: ...he pressure may be reduced for lighter loads We recommend that you check the pressure weekly as continuous pressure loss is inevitable for bicycle inner tubes If the tyre pressure is too low the risk...

Page 9: ...ake lever must be stable If the pressure point is not reached after two thirds of the lever stroke pull the lever several times in succession pumping Check whether the pressure point stiffens If so an...

Page 10: ...AL L L L L ALK ALK ALK WA WA A WA WA WAL ALK AL AL L L ALK ALK ALK ALK ALK ALK K K K K ALK ALK ALK ALK ALK K K ALK ALK ALK LK K K K LK LK LK K ALK ALK ALK K ALK ALK ALK 7 6 5 j i a b c d e h g f 8 9 1...

Page 11: ...cific solutions are possible when there is no access to the battery on off button see the bi cycle manufacturer operating instructions The system shuts down after being switched off this takes approxi...

Page 12: ...e of error However if you wish to continue cycling you will always be able to do so without assistance from the drive Before undertaking any other journeys the eBike should be checked u Have all repai...

Page 13: ...r sists contact your Bosch eBike dealer 830 Fault in the wire to the rear wheel speed sensor Contact your Bosch eBike dealer 831 833 to 835 Implausible signals from the rear wheel speed sensor The sen...

Page 14: ...lead to injuries and pose a fire hazard Bosch ac cepts no liability or warranty claims if other batteries are used u Do not make any modifications to your eBike system or fit any other products that...

Page 15: ...s to the battery On Off button see the battery operating in structions Note The eBike system always starts in OFF mode for drive units with a maximum speed of more than 25 km h The drive is activated...

Page 16: ...By selecting the correct gear you can increase your speed and range while applying the same amount of force Gaining initial experience We recommend that you gain initial experience with the eBike awa...

Page 17: ...the battery being damaged u The battery may give off fumes if it becomes damaged or is used incorrectly Ensure the area is well ventil ated and seek medical attention should you experi ence any advers...

Page 18: ...ealed with a sealing cap by the bicycle manufacturer Only charge the batteries via the char ging socket that is accessible u Never open charging sockets that have been sealed by the manufacturer Charg...

Page 19: ...r conditions are bad it is advisable to remove the battery from the eBike and store it in a closed room until you use it next for example Store the eBike batteries in the following locations In a room...

Page 20: ...i Ion batteries Input 230V 50Hz 2 15A Output 36V 6A Made in Vietnam Robert Bosch GmbH Reutlingen Fast Charger BCS250 eBike Battery Charger 36 4 230 0 275 007 907 Li Ion Use ONLY with BOSCH Li Ion batt...

Page 21: ...Rack mounted battery 9 Operation state of charge indicator 10 Battery on off button 11 Standard battery English 1 Bosch eBike Systems 0 275 007 XCX 24 04 2018 English 2 0 275 007 XCX 24 04 2018 Bosch...

Page 22: ...tery from the charger When the battery is disconnected from the charger the bat tery is automatically switched off Note If you have charged the battery on the bike carefully close the charging socket...

Page 23: ...wing long descents Do not touch the brake system with your hands after heavy braking You could suffer burns Both brake levers feature a turning lever which can be used to block the respective brake Fo...

Page 24: ...ghten both screws with 9 10 Nm Ergonomic setting 5 2 Adjusti ng grip distance of the brake lever The grip distance can be adjusted using an Allen key at the positi on marked in red The grip distance o...

Page 25: ...seating of dust protection on the track rod ends and retighten as required Maintenance Maintenance Yearly or every 3000 km Check complete brake system including wear conditi on of brake discs Grease...

Page 26: ...reby the vehicle is supported beneath the loading area on the corresponding side e g using a beverage crate Alternati vely the cargo bike may also be lain on its side The long track rod beneath the lo...

Page 27: ...rage crate so that the rear wheel is lowered down onto the ground Check fastening of the tab washers These should be seated securely in the dropouts Tighten the axle nuts with a tightening torque of 3...

Page 28: ...ew the Allen screw to remove the brake pads Remove the brake pads from above Use a calliper gauge to check the brake pad thickness Maintenance Cleaning and care Now replace the brake pads as required...

Page 29: ...mm Saddle Selle Royal Shadow Gel Pedals VP 658 Mudguards Tubus Wingee Safety Headlight 2x Supernova E3 E Bike V521s Rear light Supernova E3 Tail Light 2 8 2 Weights Battery weight 2 5 kg Curb weight i...

Page 30: ...sed by improper use Damage caused by failure to observe the procedures described in the Maintenance section Damage caused by improper repair tools and insufficient care Damage caused by the use of use...

Page 31: ...according to local regulati ons You may return the batt ery to an e bike retailer or send it to Sortimo for disposal in the supplied hazardous goods box Sortimo International GmbH Dreilindenstra e 5...

Page 32: ...he dealer 12 INSPECTION Date Stamp Signature of the dealer 14 INSPECTION Date Stamp Signature of the dealer 15 INSPECTION Date Stamp Signature of the dealer 17 INSPECTION Date Stamp Signature of the d...

Page 33: ......

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