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Bosch operating instructions

4.2.  NuVinci Harmony gear hub

The twist grip on the Nuvinci Harmony actuates 

a servo motor electronically on the rear wheel 

hub which changes transmission ratio of the hub. 

Two operating modes are featured on the  

NuVinci H8 twist grip and can be alternated 

 between using the Mode key: 

Automatic mode: blue display The cadence 

which is to remain constant is determined with 

the twist grip. Cadence is symbolised in blue on 

the display. The transmission ratio is adapted 

automatically during travel.  

Manual mode: orange display In this mode,  

the twist grip determines the transmission ratio. 

This is symbolised on the display in orange. 

If the Bosch system ceases assistance due to a fl at battery, a minimal 

energy reserve remains available to the NuVinci Harmony for shifting 

processes. This can be depleted within approx. 30 min., depending on 

the number of shifting processes. 

-> Shifting is thereafter no longer possible! 

When at a standsti ll, only 50 to 70% of the transmission range is  

available on NuVinci hubs. The remaining range is only available while 

riding. 

4.3.  Gates Carbon Drive Belt 

When delivered, the belt exhibits optimum tension and does not have to be 

 retensioned, even after prolonged use of the drive. Correctly mounted, the belt is 

extremely resilient in the pulling direction. The carbon fibres embedded in the belt 

are extremely flexible, however, are also sensitive to mistreatment as follows: 

Operation

The state of charge is displayed by the battery charge indic-

ator (9) on the battery and by the bars on the on-board com-

puter.
The LEDs on the battery charge indicator (9) will flash during

the charging process. Each solid illuminated LED represents

approximately 20 % of the charging capacity. The flashing

LED indicates the next 20 % currently charging.
Once the eBike battery is fully charged, the LEDs extinguish

immediately and the on-board computer is switched off. The

charging process is terminated. The state of charge can be

displayed for three seconds by pressing the on/off button

(10) on the eBike battery.
Disconnect the charger from the mains and the battery from

the charger.
When the battery is disconnected from the charger, the bat-

tery is automatically switched off.
Note: If you have charged the battery on the bike, carefully

close the charging socket (6) with the cover (7) after char-

ging, so that no dirt or water can get in.
If the charger is not disconnected from the battery after

charging, the charger will switch itself back on after a few

hours, check the state of charge of the battery and begin the

charging process again if necessary.

Errors – causes and corrective measures

Cause

Corrective measures

Battery defective

Two LEDs flash on the bat-

tery.
Contact an authorised bike

dealership.

Battery too warm or too cold

Three LEDs flash on the

battery.
Disconnect the battery from

the charger until the charging

temperature range has been

reached.
Do not reconnect the battery

to the charger until it has

reached the correct charging

temperature.

The charger is not charging.

No LEDs flashing (one or

more LEDs will remain per-

manently lit depending on

the state of charge of the

eBike battery).
Contact an authorised bike

dealership.

Charging not possible (no indicator on battery)
Connector not attached

properly

Check all connections.

Battery contacts dirty

Carefully clean the battery

contacts.

Cause

Corrective measures

Socket outlet, cable or char-

ger defective

Check the mains voltage,

have the charger checked

over by a bike dealership.

Battery defective

Contact an authorised bike

dealership.

Maintenance and servicing

Maintenance and cleaning

If the charger fails, please contact an authorised bike dealer-

ship.

After-sales service and advice on using products

If you have any questions about the charger, contact an au-

thorised bike dealership.
For contact details of authorised bike dealerships, please

visit www.bosch-ebike.com

Disposal

Chargers, accessories and packaging should be recycled in

an environmentally friendly manner.
Do not dispose of chargers along with household waste.
Only for EU countries:

According to the European Directive 2012/19/

EU on Waste Electrical and Electronic Equip-

ment and its implementation into national law,

chargers that are no longer usable must be col-

lected separately and disposed of in an envir-

onmentally friendly manner.

Subject to change without notice.

English – ​3

Bosch eBike Systems

0 275 007 XCX | (24.04.2018)

Summary of Contents for ProCargo CT1

Page 1: ...Sortimo ProCargo CT1 Operating Instructions...

Page 2: ...F GmbH Berlin Deutschland The mentioned brands are subject to property rights and are the property of their respective owners even without further labelling Reproduction in whole or in part is prohibi...

Page 3: ...Drive Unit CX 26 4 1 3 Battery 32 4 1 4 Battery charger 38 4 2 NuVinci Harmony gear hub 43 4 3 Gates Carbon Drive Belt 43 4 4 Brake system 44 4 5 Frame lock on rear wheel 45 4 6 Pannier holders 46 5...

Page 4: ...ates the data from three sensors22 and regulates the motor based on the selected level of assistance The electric motor switches off when a speed of 25 km h is reached However you can ride faster than...

Page 5: ...ng of the tilting system with the hand lever The ProCargo CT1 is not designed for the following Transportation of a person on the loading area transportation of a child in suitable seating possible re...

Page 6: ...ne and approved accessories Only allowed Sortimo lashing straps with clamp buckle PROSAFE Loads which are permitted to move freely around the loading area can lead to accidents Secure the load with la...

Page 7: ...adjustable in height In the delivery condition the stem is screwed into its lowermost position 20 The height of the stem can be increased by up to 11 5 cm by adjusting the angle of the stem max angle...

Page 8: ...he pressure may be reduced for lighter loads We recommend that you check the pressure weekly as continuous pressure loss is inevitable for bicycle inner tubes If the tyre pressure is too low the risk...

Page 9: ...ake lever must be stable If the pressure point is not reached after two thirds of the lever stroke pull the lever several times in succession pumping Check whether the pressure point stiffens If so an...

Page 10: ...AL L L L L ALK ALK ALK WA WA A WA WA WAL ALK AL AL L L ALK ALK ALK ALK ALK ALK K K K K ALK ALK ALK ALK ALK K K ALK ALK ALK LK K K K LK LK LK K ALK ALK ALK K ALK ALK ALK 7 6 5 j i a b c d e h g f 8 9 1...

Page 11: ...cific solutions are possible when there is no access to the battery on off button see the bi cycle manufacturer operating instructions The system shuts down after being switched off this takes approxi...

Page 12: ...e of error However if you wish to continue cycling you will always be able to do so without assistance from the drive Before undertaking any other journeys the eBike should be checked u Have all repai...

Page 13: ...r sists contact your Bosch eBike dealer 830 Fault in the wire to the rear wheel speed sensor Contact your Bosch eBike dealer 831 833 to 835 Implausible signals from the rear wheel speed sensor The sen...

Page 14: ...lead to injuries and pose a fire hazard Bosch ac cepts no liability or warranty claims if other batteries are used u Do not make any modifications to your eBike system or fit any other products that...

Page 15: ...s to the battery On Off button see the battery operating in structions Note The eBike system always starts in OFF mode for drive units with a maximum speed of more than 25 km h The drive is activated...

Page 16: ...By selecting the correct gear you can increase your speed and range while applying the same amount of force Gaining initial experience We recommend that you gain initial experience with the eBike awa...

Page 17: ...the battery being damaged u The battery may give off fumes if it becomes damaged or is used incorrectly Ensure the area is well ventil ated and seek medical attention should you experi ence any advers...

Page 18: ...ealed with a sealing cap by the bicycle manufacturer Only charge the batteries via the char ging socket that is accessible u Never open charging sockets that have been sealed by the manufacturer Charg...

Page 19: ...r conditions are bad it is advisable to remove the battery from the eBike and store it in a closed room until you use it next for example Store the eBike batteries in the following locations In a room...

Page 20: ...i Ion batteries Input 230V 50Hz 2 15A Output 36V 6A Made in Vietnam Robert Bosch GmbH Reutlingen Fast Charger BCS250 eBike Battery Charger 36 4 230 0 275 007 907 Li Ion Use ONLY with BOSCH Li Ion batt...

Page 21: ...Rack mounted battery 9 Operation state of charge indicator 10 Battery on off button 11 Standard battery English 1 Bosch eBike Systems 0 275 007 XCX 24 04 2018 English 2 0 275 007 XCX 24 04 2018 Bosch...

Page 22: ...tery from the charger When the battery is disconnected from the charger the bat tery is automatically switched off Note If you have charged the battery on the bike carefully close the charging socket...

Page 23: ...wing long descents Do not touch the brake system with your hands after heavy braking You could suffer burns Both brake levers feature a turning lever which can be used to block the respective brake Fo...

Page 24: ...ghten both screws with 9 10 Nm Ergonomic setting 5 2 Adjusti ng grip distance of the brake lever The grip distance can be adjusted using an Allen key at the positi on marked in red The grip distance o...

Page 25: ...seating of dust protection on the track rod ends and retighten as required Maintenance Maintenance Yearly or every 3000 km Check complete brake system including wear conditi on of brake discs Grease...

Page 26: ...reby the vehicle is supported beneath the loading area on the corresponding side e g using a beverage crate Alternati vely the cargo bike may also be lain on its side The long track rod beneath the lo...

Page 27: ...rage crate so that the rear wheel is lowered down onto the ground Check fastening of the tab washers These should be seated securely in the dropouts Tighten the axle nuts with a tightening torque of 3...

Page 28: ...ew the Allen screw to remove the brake pads Remove the brake pads from above Use a calliper gauge to check the brake pad thickness Maintenance Cleaning and care Now replace the brake pads as required...

Page 29: ...mm Saddle Selle Royal Shadow Gel Pedals VP 658 Mudguards Tubus Wingee Safety Headlight 2x Supernova E3 E Bike V521s Rear light Supernova E3 Tail Light 2 8 2 Weights Battery weight 2 5 kg Curb weight i...

Page 30: ...sed by improper use Damage caused by failure to observe the procedures described in the Maintenance section Damage caused by improper repair tools and insufficient care Damage caused by the use of use...

Page 31: ...according to local regulati ons You may return the batt ery to an e bike retailer or send it to Sortimo for disposal in the supplied hazardous goods box Sortimo International GmbH Dreilindenstra e 5...

Page 32: ...he dealer 12 INSPECTION Date Stamp Signature of the dealer 14 INSPECTION Date Stamp Signature of the dealer 15 INSPECTION Date Stamp Signature of the dealer 17 INSPECTION Date Stamp Signature of the d...

Page 33: ......

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