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Bosch operating instructions

Bosch operating instructions

Safety instructions

Read all the safety information and in-

structions. Failure to observe the safety in-

formation and follow instructions may result

in electric shock, fire and/or serious injury.

Save all safety warnings and instructions for future ref-

erence.
The term battery is used in these instructions to mean all

original Bosch eBike rechargeable battery packs.

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Do not allow yourself to be distracted by the on-board

computer's display. If you do not focus exclusively on

the traffic, you risk being involved in an accident. If you

want to make entries in your on-board computer other

than switching the assistance level, stop and enter the ap-

propriate data.

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Read and observe the safety warnings and directions

contained in all the eBike system operating instruc-

tions and in the operating instructions of your eBike.

Product description and

specifications

Intended use

The Purion on-board computer is designed to control Bosch

eBike systems and display riding data.
In addition to the functions shown here, changes to software

relating to troubleshooting and functional enhancements

may be introduced at any time.

Product features

The numbering of the components shown refers to the illus-

trations on the graphics pages at the beginning of the

manual.
Individual illustrations in these operating instructions may

differ slightly from the actual conditions depending on the

equipment of your eBike.

(1) On/off button for on-board computer
(2) Push assistance button WALK
(3) 
Fastening screw for on-board computer
(4) Holder for on-board computer
(5) Decrease assistance level button 
(6) 
Increase assistance level button +
(7) 
Display
(8) Protective cap for USB port
(9) USB diagnostic port (for servicing purposes only)

(10) Battery compartment cover

Display elements of on-board computer

(a) Speedometer

(b) km/h unit indicator

(c) mph unit indicator

(d) Total distance indicator TOTAL

(e) Range indicator RANGE

(f) Service indicator 

(g) Battery charge indicator
(h) Illumination indicator

(i) Assistance level indicator/value indicator
(j) Trip distance indicator TRIP

Technical data

On-board computer

Purion

Product code

BUI210

BUI215

Batteries 

A)

2 × 3 V CR2016

Operating temperature

°C

–5...+40

Storage temperature

°C

–10...+50

Protection rating 

B)

IP 54 (dust and splash

proof)

Weight, approx.

kg

0.1

A) We recommend using the batteries offered by Bosch. You can

purchase them from your bicycle dealer 
(article number: 1 270 016 819).

B) When the USB cover is closed

The Bosch eBike system uses FreeRTOS 
(see http://www.freertos.org).

Operation

Symbols and their Meaning

Symbol

Explanation

Short button press (less than 1 second)
Medium button press (between 1 second

and 2.5 seconds)
Long button press (longer than

2.5 seconds)

Start-up

Prerequisites
The eBike system can only be activated when the following

requirements are met:

– A sufficiently charged battery is inserted (see battery op-

erating instructions).

– The speed sensor is connected properly (see drive unit

operating instructions).

Switching the eBike system on/off
The following options are available for switching on the

eBike system:

– Press the on/off button (1) of the on-board computer

with the eBike battery inserted.

– Press the on/off button of the eBike battery (see battery

operating instructions).

English – ​1

Bosch eBike Systems

1 207 020 XBP | (14.05.2018)

English – 2

1 207 020 XBP | (14.05.2018)

Bosch eBike Systems

The drive is activated as soon as you start pedalling (except

if you are using the push-assistance function or if the assist-

ance level is set to OFF). The motor output depends on the

settings of the assistance level on the on-board computer.
As soon as you stop pedalling when in normal operation, or

as soon as you have reached a speed of 25/45 km/h, the

eBike drive switches off the assistance. The drive is automat-

ically reactivated as soon you start pedalling again and the

speed is below 25/45 km/h.
The following options are available for switching off the

eBike system:
– Press the on/off button (1) of the on-board computer.
– Switch off the eBike battery using its on/off button (bi-

cycle manufacturer-specific solutions are possible when

there is no access to the battery on/off button; see the bi-

cycle manufacturer operating instructions).

The system shuts down after being switched off; this takes

approximately three seconds. It cannot be switched back on

until shutdown has been completed.
If the eBike is not moved for approx. 10 min and no button is

pressed on the on-board computer, the eBike system

switches off automatically in order to save energy.
Note: Always switch off the eBike system when you park the

eBike.
Note: If the batteries of the on-board computer are empty,

you can still switch on your eBike using the bike’s battery. It

is, however, recommended that you replace the internal bat-

teries as soon as possible in order to avoid damage.
Energy supply of the on-board computer
The on-board computer is supplied with voltage by two

CR2016 button cells.
Changing the batteries (see figure A)
If the on-board computer shows LOW BAT on the display,

remove the on-board computer from the handlebars by un-

screwing the fastening screw (3) of the on-board computer.

Open the battery compartment cover (10) using a suitable

coin, remove the used batteries and insert new CR 2016

batteries. You can obtain the batteries recommended by

Bosch from your bicycle dealer.
When inserting the batteries, ensure that the polarity is cor-

rect.
Close the battery compartment again and fasten the on-

board computer to your eBike’s handlebars using the fasten-

ing screw (3).

Switching the push assistance on/off

The push assistance aids you when pushing your eBike. The

speed in this function depends on the selected gear and can

reach a maximum of 6 km/h. The lower the selected gear,

the lower the speed of the push assistance function (at full

power).

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The push assistance function must only be used when

pushing the eBike. There is a risk of injury if the wheels

of the eBike are not in contact with the ground while using

the push assistance.

To activate push assistance, briefly press the WALK button

on your on-board computer. After activation, press the +

button within 3 s and keep it pressed. The eBike drive is

switched on.
The push assistance is switched off as soon as one of the

following occurs:

– You release the + button;
– The wheels of the eBike are locked (e.g. by applying the

brakes or hitting an obstacle);

– The speed exceeds 6 km/h.
Note: The push assistance cannot be activated at assistance

level OFF.
Note: On some systems, the push assistance can be started

directly by pressing the WALK button.

Setting the assistance level

You can set the level at which the eBike drive assists you

while pedalling on the on-board computer. The assistance

level can be changed at any time, even while cycling.
Note: In some models, the assistance level may be preset

and cannot be changed. There may also be fewer assistance

levels available than stated here.
If the manufacturer has configured the eBike with eMTB

Mode, the assistance level SPORT is replaced by eMTB. In

eMTB Mode, the assistance factor and torque are dynamic-

ally adjusted according to the force you exert on the pedals.

eMTB Mode is only available for Performance Line CX

drives.
The following assistance levels are available as a maximum:

– OFF: Motor assistance is switched off. The eBike can just

be moved by pedalling, as with a normal bicycle. The

push assistance cannot be activated at this assistance

level.

– ECO: Effective assistance with maximum efficiency, for

maximum range

– TOUR: Steady assistance, long range for touring
– SPORT/eMTB:

SPORT: Powerful assistance, for mountain biking and for

cycling in urban traffic

eMTB: Optimum assistance whatever the terrain, rapid

acceleration when starting from a standstill, improved dy-

namics and top performance

– TURBO: Maximum assistance even at high pedalling

speeds, for biking sports

To increase the assistance level, briefly   press the but-

ton + (6) on the on-board computer repeatedly until the re-

quired assistance level appears on the indicator (i). To de-

crease the assistance level briefly press   the button  (5).
If the display is set to TRIPTOTAL or RANGE, the selected

assistance level will only be superimposed briefly (for ap-

prox. one second) on the display when switching over.

Switching bicycle lights on/off

For the model which has the bike lights powered by the

eBike system, a medium-length press   of the button 

+ will

Summary of Contents for ProCargo CT1

Page 1: ...Sortimo ProCargo CT1 Operating Instructions...

Page 2: ...F GmbH Berlin Deutschland The mentioned brands are subject to property rights and are the property of their respective owners even without further labelling Reproduction in whole or in part is prohibi...

Page 3: ...Drive Unit CX 26 4 1 3 Battery 32 4 1 4 Battery charger 38 4 2 NuVinci Harmony gear hub 43 4 3 Gates Carbon Drive Belt 43 4 4 Brake system 44 4 5 Frame lock on rear wheel 45 4 6 Pannier holders 46 5...

Page 4: ...ates the data from three sensors22 and regulates the motor based on the selected level of assistance The electric motor switches off when a speed of 25 km h is reached However you can ride faster than...

Page 5: ...ng of the tilting system with the hand lever The ProCargo CT1 is not designed for the following Transportation of a person on the loading area transportation of a child in suitable seating possible re...

Page 6: ...ne and approved accessories Only allowed Sortimo lashing straps with clamp buckle PROSAFE Loads which are permitted to move freely around the loading area can lead to accidents Secure the load with la...

Page 7: ...adjustable in height In the delivery condition the stem is screwed into its lowermost position 20 The height of the stem can be increased by up to 11 5 cm by adjusting the angle of the stem max angle...

Page 8: ...he pressure may be reduced for lighter loads We recommend that you check the pressure weekly as continuous pressure loss is inevitable for bicycle inner tubes If the tyre pressure is too low the risk...

Page 9: ...ake lever must be stable If the pressure point is not reached after two thirds of the lever stroke pull the lever several times in succession pumping Check whether the pressure point stiffens If so an...

Page 10: ...AL L L L L ALK ALK ALK WA WA A WA WA WAL ALK AL AL L L ALK ALK ALK ALK ALK ALK K K K K ALK ALK ALK ALK ALK K K ALK ALK ALK LK K K K LK LK LK K ALK ALK ALK K ALK ALK ALK 7 6 5 j i a b c d e h g f 8 9 1...

Page 11: ...cific solutions are possible when there is no access to the battery on off button see the bi cycle manufacturer operating instructions The system shuts down after being switched off this takes approxi...

Page 12: ...e of error However if you wish to continue cycling you will always be able to do so without assistance from the drive Before undertaking any other journeys the eBike should be checked u Have all repai...

Page 13: ...r sists contact your Bosch eBike dealer 830 Fault in the wire to the rear wheel speed sensor Contact your Bosch eBike dealer 831 833 to 835 Implausible signals from the rear wheel speed sensor The sen...

Page 14: ...lead to injuries and pose a fire hazard Bosch ac cepts no liability or warranty claims if other batteries are used u Do not make any modifications to your eBike system or fit any other products that...

Page 15: ...s to the battery On Off button see the battery operating in structions Note The eBike system always starts in OFF mode for drive units with a maximum speed of more than 25 km h The drive is activated...

Page 16: ...By selecting the correct gear you can increase your speed and range while applying the same amount of force Gaining initial experience We recommend that you gain initial experience with the eBike awa...

Page 17: ...the battery being damaged u The battery may give off fumes if it becomes damaged or is used incorrectly Ensure the area is well ventil ated and seek medical attention should you experi ence any advers...

Page 18: ...ealed with a sealing cap by the bicycle manufacturer Only charge the batteries via the char ging socket that is accessible u Never open charging sockets that have been sealed by the manufacturer Charg...

Page 19: ...r conditions are bad it is advisable to remove the battery from the eBike and store it in a closed room until you use it next for example Store the eBike batteries in the following locations In a room...

Page 20: ...i Ion batteries Input 230V 50Hz 2 15A Output 36V 6A Made in Vietnam Robert Bosch GmbH Reutlingen Fast Charger BCS250 eBike Battery Charger 36 4 230 0 275 007 907 Li Ion Use ONLY with BOSCH Li Ion batt...

Page 21: ...Rack mounted battery 9 Operation state of charge indicator 10 Battery on off button 11 Standard battery English 1 Bosch eBike Systems 0 275 007 XCX 24 04 2018 English 2 0 275 007 XCX 24 04 2018 Bosch...

Page 22: ...tery from the charger When the battery is disconnected from the charger the bat tery is automatically switched off Note If you have charged the battery on the bike carefully close the charging socket...

Page 23: ...wing long descents Do not touch the brake system with your hands after heavy braking You could suffer burns Both brake levers feature a turning lever which can be used to block the respective brake Fo...

Page 24: ...ghten both screws with 9 10 Nm Ergonomic setting 5 2 Adjusti ng grip distance of the brake lever The grip distance can be adjusted using an Allen key at the positi on marked in red The grip distance o...

Page 25: ...seating of dust protection on the track rod ends and retighten as required Maintenance Maintenance Yearly or every 3000 km Check complete brake system including wear conditi on of brake discs Grease...

Page 26: ...reby the vehicle is supported beneath the loading area on the corresponding side e g using a beverage crate Alternati vely the cargo bike may also be lain on its side The long track rod beneath the lo...

Page 27: ...rage crate so that the rear wheel is lowered down onto the ground Check fastening of the tab washers These should be seated securely in the dropouts Tighten the axle nuts with a tightening torque of 3...

Page 28: ...ew the Allen screw to remove the brake pads Remove the brake pads from above Use a calliper gauge to check the brake pad thickness Maintenance Cleaning and care Now replace the brake pads as required...

Page 29: ...mm Saddle Selle Royal Shadow Gel Pedals VP 658 Mudguards Tubus Wingee Safety Headlight 2x Supernova E3 E Bike V521s Rear light Supernova E3 Tail Light 2 8 2 Weights Battery weight 2 5 kg Curb weight i...

Page 30: ...sed by improper use Damage caused by failure to observe the procedures described in the Maintenance section Damage caused by improper repair tools and insufficient care Damage caused by the use of use...

Page 31: ...according to local regulati ons You may return the batt ery to an e bike retailer or send it to Sortimo for disposal in the supplied hazardous goods box Sortimo International GmbH Dreilindenstra e 5...

Page 32: ...he dealer 12 INSPECTION Date Stamp Signature of the dealer 14 INSPECTION Date Stamp Signature of the dealer 15 INSPECTION Date Stamp Signature of the dealer 17 INSPECTION Date Stamp Signature of the d...

Page 33: ......

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