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Bosch operating instructions

Bosch operating instructions

switch on the front and rear lights simultaneously. To switch

off the bike lights, press and hold   the button 

+.

The lighting symbol (h) is displayed when the light is on.
The on-board computer saves the light status and activates

this saved status accordingly after a restart.
Switching the bike light on and off has no effect on the back

lighting of the display.

Displays and configurations of the

on-board computer

Battery charge indicator

The battery charge indicator (g) displays the state of charge

of the eBike battery. The state of charge of the eBike battery

can also be checked on the LEDs of the battery itself.
Each bar of the battery symbol on the indicator 

(g) repres-

ents approximately 20 % of the capacity:

The eBike battery is fully charged.
The eBike battery should be recharged.
The LEDs of the battery charge indicator on the

battery go out. The capacity for assisting the drive

has been used up, and assistance is gently

switched off. The remaining capacity is made

available for the lighting. The indicator flashes.
The capacity of the eBike battery is enough for

about two hours of lighting.

Speed and distance indicators

The speedometer (a) always displays the current speed.
Indicator (i) always displays the last setting as standard. Re-

peated medium-length presses   of the button  will display

the trip distance TRIP, the total distance TOTAL and the

range of the battery RANGE one after the other. (Briefly

pressing   the button  will decrease the assistance level.)
To reset the trip distance TRIP, select the trip distance TRIP

and simultaneously press and hold   the buttons + and .

The display will initially show RESET. If you continue to press

both buttons, the trip distance TRIP will be set to 0.
To reset the range of the battery RANGE, select the battery

range RANGE and simultaneously press and hold   the but-

tons + and . The display will initially show RESET. If you

continue to press both buttons, the trip distance TRIP will be

set to 0.
You can switch the displayed values from kilometres to miles

by holding down   the button 

 and briefly pressing   the

on/off button (1).

The versions of the subsystems and their model part num-

bers can be displayed for the purposes of servicing,

provided the subsystems divulge this information (depend-

ent on the subsystem). With the system switched off, simul-

taneously press the buttons  and + and then press the on/

off button (1).
The USB port is reserved for connecting diagnostic systems.

The USB port does not have any other function.

u

The USB connection must always be completely

sealed with the protective cap (8).

Action

Buttons Duration

Switch on on-board computer

Any

Switch off on-board computer

Any

Increase assistance

+

Decrease assistance

Display TRIPTOTALRANGE,

assistance modes

Switch on bike lights

+

Switch off bike lights

+

Reset trip distance

 +

Activate push assistance 

Implement push assistance

WALK

+

1. 

2. Any

Switch from kilometres to miles

1. Keep

pressed

2. 

Display the versions 

A)B)

 +

1. Keep

pressed

2. 

Adjust display brightness

C)

 +

 or +

1. Keep

pressed

2. 

A) The eBike system must be switched off.
B) The information is shown as scrolling text.
C) The display must be switched off.

Error code display

The eBike system's components are continuously and auto-

matically monitored. If an error is detected, the correspond-

ing error code is displayed on the on-board computer.
The drive may be automatically shut down, depending on the

type of error. However, if you wish to continue cycling, you

will always be able to do so without assistance from the

drive. Before undertaking any other journeys, the eBike

should be checked.

u

Have all repairs performed only by an authorised bike

dealer.

Code

Cause

Corrective measures

410

One or more buttons of the on-board com-

puter are disabled.

Check whether any buttons are stuck, e.g. as a result of dirt finding

its way in. Clean the buttons if need be.

414

Operating unit connection problem

Have the connections checked

English – ​3

Bosch eBike Systems

1 207 020 XBP | (14.05.2018)

English – 4

1 207 020 XBP | (14.05.2018)

Bosch eBike Systems

Code

Cause

Corrective measures

418

One or more buttons on the operating unit

are disabled.

Check whether any buttons are stuck, e.g. as a result of dirt finding

its way in. Clean the buttons if need be.

419

Configuration error

Restart the system. If the problem persists, contact your Bosch

eBike dealer.

422

Drive unit connection problem

Have the connections checked

423

eBike battery connection problem

Have the connections checked

424

Communication problem between com-

ponents

Have the connections checked

426

Internal time-out error

Restart the system. If the problem persists, contact your Bosch

eBike dealer. With this error, it is not possible to bring up the wheel

circumference in the basic settings menu or to adjust it.

430

Internal battery of the on-board computer

is flat

Charge the on-board computer (in the holder or via the USB port)

431

Software version error

Restart the system. If the problem persists, contact your Bosch

eBike dealer.

440

Internal drive unit fault

Restart the system. If the problem persists, contact your Bosch

eBike dealer.

450

Internal software error

Restart the system. If the problem persists, contact your Bosch

eBike dealer.

460

Error at USB port

Remove the cable from the USB port of the on-board computer. If

the problem persists, contact your Bosch eBike dealer.

490

Internal fault of the on-board computer

Have the on-board computer checked

500

Internal drive unit fault

Restart the system. If the problem persists, contact your Bosch

eBike dealer.

502

Bike light fault

Check the light and the associated wiring. Restart the system. If

the problem persists, contact your Bosch eBike dealer.

503

Speed sensor fault

Restart the system. If the problem persists, contact your Bosch

eBike dealer.

510

Internal sensor fault

Restart the system. If the problem persists, contact your Bosch

eBike dealer.

511

Internal drive unit fault

Restart the system. If the problem persists, contact your Bosch

eBike dealer.

530

Battery fault

Switch off the eBike, remove the eBike battery and reinsert the

eBike battery. Restart the system. If the problem persists, contact

your Bosch eBike dealer.

531

Configuration error

Restart the system. If the problem persists, contact your Bosch

eBike dealer.

540

Temperature error

The eBike is outside of the permissible temperature range. Switch

off the eBike system and allow the drive unit to either cool down or

heat up to the permissible temperature range. Restart the system.

If the problem persists, contact your Bosch eBike dealer.

550

An impermissible load has been detected. Remove the load. Restart the system. If the problem persists, con-

tact your Bosch eBike dealer.

580

Software version error

Restart the system. If the problem persists, contact your Bosch

eBike dealer.

591

Authentication error

Switch off the eBike system. Remove then reinsert the battery. Re-

start the system. If the problem persists, contact your Bosch eBike

dealer.

592

Incompatible component

Use a compatible display. If the problem persists, contact your

Bosch eBike dealer.

Summary of Contents for ProCargo CT1

Page 1: ...Sortimo ProCargo CT1 Operating Instructions...

Page 2: ...F GmbH Berlin Deutschland The mentioned brands are subject to property rights and are the property of their respective owners even without further labelling Reproduction in whole or in part is prohibi...

Page 3: ...Drive Unit CX 26 4 1 3 Battery 32 4 1 4 Battery charger 38 4 2 NuVinci Harmony gear hub 43 4 3 Gates Carbon Drive Belt 43 4 4 Brake system 44 4 5 Frame lock on rear wheel 45 4 6 Pannier holders 46 5...

Page 4: ...ates the data from three sensors22 and regulates the motor based on the selected level of assistance The electric motor switches off when a speed of 25 km h is reached However you can ride faster than...

Page 5: ...ng of the tilting system with the hand lever The ProCargo CT1 is not designed for the following Transportation of a person on the loading area transportation of a child in suitable seating possible re...

Page 6: ...ne and approved accessories Only allowed Sortimo lashing straps with clamp buckle PROSAFE Loads which are permitted to move freely around the loading area can lead to accidents Secure the load with la...

Page 7: ...adjustable in height In the delivery condition the stem is screwed into its lowermost position 20 The height of the stem can be increased by up to 11 5 cm by adjusting the angle of the stem max angle...

Page 8: ...he pressure may be reduced for lighter loads We recommend that you check the pressure weekly as continuous pressure loss is inevitable for bicycle inner tubes If the tyre pressure is too low the risk...

Page 9: ...ake lever must be stable If the pressure point is not reached after two thirds of the lever stroke pull the lever several times in succession pumping Check whether the pressure point stiffens If so an...

Page 10: ...AL L L L L ALK ALK ALK WA WA A WA WA WAL ALK AL AL L L ALK ALK ALK ALK ALK ALK K K K K ALK ALK ALK ALK ALK K K ALK ALK ALK LK K K K LK LK LK K ALK ALK ALK K ALK ALK ALK 7 6 5 j i a b c d e h g f 8 9 1...

Page 11: ...cific solutions are possible when there is no access to the battery on off button see the bi cycle manufacturer operating instructions The system shuts down after being switched off this takes approxi...

Page 12: ...e of error However if you wish to continue cycling you will always be able to do so without assistance from the drive Before undertaking any other journeys the eBike should be checked u Have all repai...

Page 13: ...r sists contact your Bosch eBike dealer 830 Fault in the wire to the rear wheel speed sensor Contact your Bosch eBike dealer 831 833 to 835 Implausible signals from the rear wheel speed sensor The sen...

Page 14: ...lead to injuries and pose a fire hazard Bosch ac cepts no liability or warranty claims if other batteries are used u Do not make any modifications to your eBike system or fit any other products that...

Page 15: ...s to the battery On Off button see the battery operating in structions Note The eBike system always starts in OFF mode for drive units with a maximum speed of more than 25 km h The drive is activated...

Page 16: ...By selecting the correct gear you can increase your speed and range while applying the same amount of force Gaining initial experience We recommend that you gain initial experience with the eBike awa...

Page 17: ...the battery being damaged u The battery may give off fumes if it becomes damaged or is used incorrectly Ensure the area is well ventil ated and seek medical attention should you experi ence any advers...

Page 18: ...ealed with a sealing cap by the bicycle manufacturer Only charge the batteries via the char ging socket that is accessible u Never open charging sockets that have been sealed by the manufacturer Charg...

Page 19: ...r conditions are bad it is advisable to remove the battery from the eBike and store it in a closed room until you use it next for example Store the eBike batteries in the following locations In a room...

Page 20: ...i Ion batteries Input 230V 50Hz 2 15A Output 36V 6A Made in Vietnam Robert Bosch GmbH Reutlingen Fast Charger BCS250 eBike Battery Charger 36 4 230 0 275 007 907 Li Ion Use ONLY with BOSCH Li Ion batt...

Page 21: ...Rack mounted battery 9 Operation state of charge indicator 10 Battery on off button 11 Standard battery English 1 Bosch eBike Systems 0 275 007 XCX 24 04 2018 English 2 0 275 007 XCX 24 04 2018 Bosch...

Page 22: ...tery from the charger When the battery is disconnected from the charger the bat tery is automatically switched off Note If you have charged the battery on the bike carefully close the charging socket...

Page 23: ...wing long descents Do not touch the brake system with your hands after heavy braking You could suffer burns Both brake levers feature a turning lever which can be used to block the respective brake Fo...

Page 24: ...ghten both screws with 9 10 Nm Ergonomic setting 5 2 Adjusti ng grip distance of the brake lever The grip distance can be adjusted using an Allen key at the positi on marked in red The grip distance o...

Page 25: ...seating of dust protection on the track rod ends and retighten as required Maintenance Maintenance Yearly or every 3000 km Check complete brake system including wear conditi on of brake discs Grease...

Page 26: ...reby the vehicle is supported beneath the loading area on the corresponding side e g using a beverage crate Alternati vely the cargo bike may also be lain on its side The long track rod beneath the lo...

Page 27: ...rage crate so that the rear wheel is lowered down onto the ground Check fastening of the tab washers These should be seated securely in the dropouts Tighten the axle nuts with a tightening torque of 3...

Page 28: ...ew the Allen screw to remove the brake pads Remove the brake pads from above Use a calliper gauge to check the brake pad thickness Maintenance Cleaning and care Now replace the brake pads as required...

Page 29: ...mm Saddle Selle Royal Shadow Gel Pedals VP 658 Mudguards Tubus Wingee Safety Headlight 2x Supernova E3 E Bike V521s Rear light Supernova E3 Tail Light 2 8 2 Weights Battery weight 2 5 kg Curb weight i...

Page 30: ...sed by improper use Damage caused by failure to observe the procedures described in the Maintenance section Damage caused by improper repair tools and insufficient care Damage caused by the use of use...

Page 31: ...according to local regulati ons You may return the batt ery to an e bike retailer or send it to Sortimo for disposal in the supplied hazardous goods box Sortimo International GmbH Dreilindenstra e 5...

Page 32: ...he dealer 12 INSPECTION Date Stamp Signature of the dealer 14 INSPECTION Date Stamp Signature of the dealer 15 INSPECTION Date Stamp Signature of the dealer 17 INSPECTION Date Stamp Signature of the d...

Page 33: ......

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