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Bosch operating instructions

Bosch operating instructions

4.1.3.  Battery

Safety instructions

Read all the safety and

general instructions. Fail-

ure to observe the safety

and general instructions

may result in electric shock,

fire and/or serious injury.
The contents of lithium-ion battery cells are flammable under

certain conditions. You must therefore ensure that you have

read and understood the rules of conduct set out in these

operating instructions.
Save all safety warnings and instructions for future ref-

erence.
The term battery is used in these instructions to mean all

original Bosch eBike rechargeable battery packs.

u

Remove the battery from the eBike before beginning

work (e.g. inspection, repair, assembly, maintenance,

work on the chain, etc.) on the eBike, transporting it

with a car or aeroplane, or storing it. Unintentional ac-

tivation of the eBike system poses a risk of injury.

u

Do not open the battery. There is a risk of short-circuit-

ing. Opening the battery voids any and all warranty

claims.

u

Protect the battery against heat (e.g. prolonged sun

exposure), fire and from being submerged in water.

Do not store or operate the battery near hot or flam-

mable objects. There is a risk of explosion.

u

When the battery is not in use, keep it away from pa-

per clips, coins, keys, nails, screws or other small

metal objects that could make a connection from one

terminal to another. A short circuit between the battery

terminals may cause burns or a fire. Short circuit damage

which occurs in this instance voids any and all warranty

claims against Bosch.

u

Avoid mechanical loads and exposure to high temper-

atures. These can damage the battery cells and cause the

flammable contents to leak out.

u

Do not place the charger or the battery near flam-

mable materials. Ensure the battery is completely dry

and placed on a fireproof surface before charging.

There is a risk of fire due to the heat generated during

charging.

u

The eBike battery must not be left unattended while

charging.

u

If used incorrectly, liquid may leak from the battery.

Contact with this liquid should be avoided. If contact

accidentally occurs, rinse off with water. If the liquid

comes into contact with your eyes, seek additional

medical attention. Liquid leaking from the battery may

cause irritation or scalding.

u

Batteries must not be subjected to mechanical shock.

There is a risk of the battery being damaged.

u

The battery may give off fumes if it becomes damaged

or is used incorrectly. Ensure the area is well ventil-

ated and seek medical attention should you experi-

ence any adverse effects. The fumes may irritate the

respiratory system.

u

Only charge the battery using original Bosch chargers.

When using chargers that are not made by Bosch, the risk

of fire cannot be excluded.

u

Use the battery only in conjunction with eBikes that

have original Bosch eBike drive systems. This is the

only way in which you can protect the battery against dan-

gerous overload.

u

Use only original Bosch batteries that the manufac-

turer has approved for your eBike. Using other batter-

ies can lead to injuries and pose a fire hazard. Bosch ac-

cepts no liability or warranty claims if other batteries are

used.

u

Do not use the rack-mounted battery as a handle. Lift-

ing the eBike up by the battery can damage the battery.

u

Keep the battery away from children.

u

Read and observe the safety warnings and directions

contained in all the eBike system operating instruc-

tions and in the operating instructions of your eBike.

The safety of both our products and our customers is import-

ant to us. Our eBike batteries are lithium-ion batteries which

have been developed and manufactured in accordance with

the latest technology. We comply with or exceed the require-

ments of all relevant safety standards. When charged, these

lithium-ion batteries contain a high level of energy. If a fault

occurs (which may not be detectable from the outside), in

very rare cases and under unfavourable conditions, lithium-

ion batteries can catch fire.

Privacy notice

When you connect the eBike to the Bosch diagnostic tool,

data about the eBike batteries (e.g. temperature, cell

voltage, etc.) is transferred to Bosch eBike Systems (Robert

Bosch GmbH) for the purposes of product improvement.

You can find more information about this on the Bosch eBike

website at www.bosch-ebike.com

Product description and

specifications

Product features

The numbering of the components shown refers to the illus-

trations on the graphics pages at the beginning of the

manual.
All representations of bicycle parts, apart from the batteries

and their holders, are schematic and may differ from those

on your own eBike.
In addition to the functions shown here, changes to software

relating to troubleshooting and functional enhancements

may be introduced at any time.

(1) Rack-mounted battery holder
(2) Rack-mounted battery
(3) Operation/state of charge indicator

English – ​1

Bosch eBike Systems

0 275 007 XPX | (23.04.2018)

Summary of Contents for ProCargo CT1

Page 1: ...Sortimo ProCargo CT1 Operating Instructions...

Page 2: ...F GmbH Berlin Deutschland The mentioned brands are subject to property rights and are the property of their respective owners even without further labelling Reproduction in whole or in part is prohibi...

Page 3: ...Drive Unit CX 26 4 1 3 Battery 32 4 1 4 Battery charger 38 4 2 NuVinci Harmony gear hub 43 4 3 Gates Carbon Drive Belt 43 4 4 Brake system 44 4 5 Frame lock on rear wheel 45 4 6 Pannier holders 46 5...

Page 4: ...ates the data from three sensors22 and regulates the motor based on the selected level of assistance The electric motor switches off when a speed of 25 km h is reached However you can ride faster than...

Page 5: ...ng of the tilting system with the hand lever The ProCargo CT1 is not designed for the following Transportation of a person on the loading area transportation of a child in suitable seating possible re...

Page 6: ...ne and approved accessories Only allowed Sortimo lashing straps with clamp buckle PROSAFE Loads which are permitted to move freely around the loading area can lead to accidents Secure the load with la...

Page 7: ...adjustable in height In the delivery condition the stem is screwed into its lowermost position 20 The height of the stem can be increased by up to 11 5 cm by adjusting the angle of the stem max angle...

Page 8: ...he pressure may be reduced for lighter loads We recommend that you check the pressure weekly as continuous pressure loss is inevitable for bicycle inner tubes If the tyre pressure is too low the risk...

Page 9: ...ake lever must be stable If the pressure point is not reached after two thirds of the lever stroke pull the lever several times in succession pumping Check whether the pressure point stiffens If so an...

Page 10: ...AL L L L L ALK ALK ALK WA WA A WA WA WAL ALK AL AL L L ALK ALK ALK ALK ALK ALK K K K K ALK ALK ALK ALK ALK K K ALK ALK ALK LK K K K LK LK LK K ALK ALK ALK K ALK ALK ALK 7 6 5 j i a b c d e h g f 8 9 1...

Page 11: ...cific solutions are possible when there is no access to the battery on off button see the bi cycle manufacturer operating instructions The system shuts down after being switched off this takes approxi...

Page 12: ...e of error However if you wish to continue cycling you will always be able to do so without assistance from the drive Before undertaking any other journeys the eBike should be checked u Have all repai...

Page 13: ...r sists contact your Bosch eBike dealer 830 Fault in the wire to the rear wheel speed sensor Contact your Bosch eBike dealer 831 833 to 835 Implausible signals from the rear wheel speed sensor The sen...

Page 14: ...lead to injuries and pose a fire hazard Bosch ac cepts no liability or warranty claims if other batteries are used u Do not make any modifications to your eBike system or fit any other products that...

Page 15: ...s to the battery On Off button see the battery operating in structions Note The eBike system always starts in OFF mode for drive units with a maximum speed of more than 25 km h The drive is activated...

Page 16: ...By selecting the correct gear you can increase your speed and range while applying the same amount of force Gaining initial experience We recommend that you gain initial experience with the eBike awa...

Page 17: ...the battery being damaged u The battery may give off fumes if it becomes damaged or is used incorrectly Ensure the area is well ventil ated and seek medical attention should you experi ence any advers...

Page 18: ...ealed with a sealing cap by the bicycle manufacturer Only charge the batteries via the char ging socket that is accessible u Never open charging sockets that have been sealed by the manufacturer Charg...

Page 19: ...r conditions are bad it is advisable to remove the battery from the eBike and store it in a closed room until you use it next for example Store the eBike batteries in the following locations In a room...

Page 20: ...i Ion batteries Input 230V 50Hz 2 15A Output 36V 6A Made in Vietnam Robert Bosch GmbH Reutlingen Fast Charger BCS250 eBike Battery Charger 36 4 230 0 275 007 907 Li Ion Use ONLY with BOSCH Li Ion batt...

Page 21: ...Rack mounted battery 9 Operation state of charge indicator 10 Battery on off button 11 Standard battery English 1 Bosch eBike Systems 0 275 007 XCX 24 04 2018 English 2 0 275 007 XCX 24 04 2018 Bosch...

Page 22: ...tery from the charger When the battery is disconnected from the charger the bat tery is automatically switched off Note If you have charged the battery on the bike carefully close the charging socket...

Page 23: ...wing long descents Do not touch the brake system with your hands after heavy braking You could suffer burns Both brake levers feature a turning lever which can be used to block the respective brake Fo...

Page 24: ...ghten both screws with 9 10 Nm Ergonomic setting 5 2 Adjusti ng grip distance of the brake lever The grip distance can be adjusted using an Allen key at the positi on marked in red The grip distance o...

Page 25: ...seating of dust protection on the track rod ends and retighten as required Maintenance Maintenance Yearly or every 3000 km Check complete brake system including wear conditi on of brake discs Grease...

Page 26: ...reby the vehicle is supported beneath the loading area on the corresponding side e g using a beverage crate Alternati vely the cargo bike may also be lain on its side The long track rod beneath the lo...

Page 27: ...rage crate so that the rear wheel is lowered down onto the ground Check fastening of the tab washers These should be seated securely in the dropouts Tighten the axle nuts with a tightening torque of 3...

Page 28: ...ew the Allen screw to remove the brake pads Remove the brake pads from above Use a calliper gauge to check the brake pad thickness Maintenance Cleaning and care Now replace the brake pads as required...

Page 29: ...mm Saddle Selle Royal Shadow Gel Pedals VP 658 Mudguards Tubus Wingee Safety Headlight 2x Supernova E3 E Bike V521s Rear light Supernova E3 Tail Light 2 8 2 Weights Battery weight 2 5 kg Curb weight i...

Page 30: ...sed by improper use Damage caused by failure to observe the procedures described in the Maintenance section Damage caused by improper repair tools and insufficient care Damage caused by the use of use...

Page 31: ...according to local regulati ons You may return the batt ery to an e bike retailer or send it to Sortimo for disposal in the supplied hazardous goods box Sortimo International GmbH Dreilindenstra e 5...

Page 32: ...he dealer 12 INSPECTION Date Stamp Signature of the dealer 14 INSPECTION Date Stamp Signature of the dealer 15 INSPECTION Date Stamp Signature of the dealer 17 INSPECTION Date Stamp Signature of the d...

Page 33: ......

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