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Sole Diesel MINI-74, Instruction Manual

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Sole Diesel MINI-74 Instruction Manual Download Page 41

MARINE DIESEL ENGINES 

MARINE GEN SET 

SOLÉ S.A. 

Oficina  Técnica 

Ctra. Martorell a Gelida km. 2 

08760 Martorell  

Barcelona - Spain 

Tel. (+34) 93 775 14 00 

Fax. (+34) 93 775 30 13 

e-mail: [email protected] 

www.solediesel.com

Ref. 03917401.ENG 

Ed. 1 rev. 0

Summary of Contents for MINI-74

Page 1: ...ENGINE INSTRUCTIONS MANUAL MINI 74 MINI 74G SM 105 SM 105G MARINE DIESEL ENGINES...

Page 2: ...rjan voit tilata my s suomenkielisen osa no 03917401 FIN Tai ladata meid n kotisivuilta www solediesel com tai tilata e postissa oftec solediesel com SP Este manual de instrucciones puede solicitarse...

Page 3: ...ELECTRICAL PLANT 2 5 1 ELECTRICAL PLANT AND INTRUMENT PANEL 2 6 TECHNICAL SPECIFICATIONS ENG 9 2 6 1 ENGINE DIMENSIONS ENG 10 2 7 GEARBOX GENERAL INFORMATION ENG 12 3 TRANSPORT HANDLING AND STORAGE EN...

Page 4: ...ENG 24 6 6 LONG INACTIVITY INSTRUCTIONS 6 7 RESTORATION OF THE RUNNING CONDITIONS 7 REPAIR AND MAINTENANCE ENG 25 7 0 GENERAL WARNINGS 7 1 TYPE AND FREQUENCY OF INSPECTIONS AND MAINTENANCE INTERVENTIO...

Page 5: ...perations illustrated in these pages If you run into difficulties or setbacks Service SOL DIESEL department will be proud to provide you with the necessary advice and assistance This INSTRUCTION MANUA...

Page 6: ...SSES PROTECT RESPIRATORY PASSAGES MASK DANGER GENERAL DANGERSITUATION FOR THE SAFETY OF ANYONE AND PROTECTION OF THE ENGINE Danger Warning Attention Notices triangular General Attention regarding pers...

Page 7: ...ANY explanations refer to the SERVICE SOL DIESEL address booklet Optimal operation and efficiency of your new SOL DIESEL engine can only be guaranteed if original spare parts are used For GUARANTEE t...

Page 8: ...WHO DEVELOPES SUCH WORK SOL S A DECLARES THAT THE ENGINE CHARACTERISTICS ARE COMMENSURATE WITH THE PARAMETERS PERMITED BY ESTABLISHED LAW REGULATIONS REGARDING THE EMISSION OF AIRBONE NOISE POLLUTING...

Page 9: ...nger Cooled exhaust collector Injection pump BOSCH type Lubrication forced feed lubrication by trochoid pump Electrical system 12V Alternator 70A MINI74 SM105 Alternator 110A MINI74 SM105 Alternator g...

Page 10: ...pipelines to the rocker arms Also read the heading 9 2 Oil circuit pressure with hot engine min 800 rpm 1 5 kg cm2 21 3 psi 147 kPa m x 3000 3600 rpm 3 5 kg cm2 43 71 psi 294 490 kPa 1 without change...

Page 11: ...CAL PLANT 2 5 1 ELECTRICAL PLANT AND INSTRUMENT PANEL ENGINE Part No MINI 74 609 74 125 SM 105 609 74 125 MINI 74G SM105G 1 1 Check the information attached for Gen Set Panels Fig 2 4 Model Quantity M...

Page 12: ...ENG 8 03917401 ENG rev 0 Check the electrical diagram marine version insert into the panel box For Gen Set check the technical information attached...

Page 13: ...5 69 8 95 51 4 70 Potencia al eje de la H lice ISO 8665 kW CV 36 28 62 4 67 91 2 Oil capacity oilpan liters 9 9 11 5 11 5 TM 345A 1 6 SAE15E40 TM 93 2 0 SAE15E40 2 0 SAE15E40 TM 93A 2 0 SAE15E40 2 0 S...

Page 14: ...ENG 10 03917401 ENG rev 0 2 6 1 ENGINE DIMENSIONS MINI 74 TM345A MINI 74 TM93 MINI 74 TM93A...

Page 15: ...ENG 11 03917401 ENG rev 0 SM 105 TM93 SM 105 TM93A...

Page 16: ...h mechanical and seawater resistance grey cast iron alloy for mechanically models and aluminium for the hydraulic models Operation With engine at idle speed smoothly push forwardly the inverter lever...

Page 17: ...to the intended position of installation and remove the plastic wrap film Unscrew screws that secure the engine to the wooden base with draw the base and proceed with installation operations 3 1 3 PAC...

Page 18: ...ntee against possible damage to the engine 3 4 TRANSPORT AND HANDLING OF THE UNPACKED ENGINE 3 5 STORAGE OF PACKED AND UNPACKED ENGINE If the engine is left idle for prolonged periods the client must...

Page 19: ...0 36 0 Holder body retaining nuts Glow Plug Nut for B Terminal of starter M10 x 1 5 M10 x 1 25 3 75 1 8 1 1 27 0 12 0 8 0 Reversing gear flane setscrew Water cooler element lock nuts Reversing gear bo...

Page 20: ...engine sealing Check then oil level by removing the rod Fig 4 3 cleaning it witha rag and repositioning it by retightening Remove it again immediately to check oil level and if it does not reach the...

Page 21: ...to come into contact with the eyes or the skin warning do not ingest any of the liquids utilized to fill the various circuits on the engine When distilled water is used in the refrigeration circuit an...

Page 22: ...d at the boat deck are sealed warning Do not use diesel fuel mixed with water or any other foreing substances warning Always use top quality fuel of certified origin the use of diesel fuel that does n...

Page 23: ...CK e CONNECT THE BATTERY CONNECTOR f REMOTE CONTROL CONNECTION f a Engine Connect control cable to the ball joint fitted to the lever A and position the cable with the clamp B Adjust in a way that gas...

Page 24: ...ge this To carry out the priming purge of the fuel system proceed as follows Check fuel cock located at the fuel tank to be opened Loosen air vent plug 1 approximately 1 5 turns Unlock the priming pum...

Page 25: ...performances must be made without failure 2 Engine must be operated at idle speed and heated up minimum 5 minutes after its starting 3 Avoid a speeded up acceleration 4 Use the engine at 100 of maxim...

Page 26: ...RT position for10 seconds draw your hand out from the key for 30 seconds and then try again to start the engine if necessary heating again the glow plugs warning Do not run the starter motor for more...

Page 27: ...4 The air inlet temperature is low and the engine has difficulty in starting To prevent the damage caused by low temperature operation the engine should be prepared as follows 1 Use anti freeze as in...

Page 28: ...will be filled with anti freeze mixture Stop the engine 5 Use a dielectric spray on the electrical connections disconnect the battery and charge it several times during the period of inactivity 6 7 R...

Page 29: ...IS STRICTLY FORBIDDEN TOCLEAN THE ENGINE WITHCOMPRESSED AIR IT IS STRICTLY FORBIDDEN TOPERFORM MAINTENANCE CLEANING OPERATIONS IN THE PRESENCE OF MOVING PARTS USE GLOVES OVERALLS ETC TO PROTECT THE BO...

Page 30: ...and the alarm must not be sounded Control and eventual adjustment of the alternator belt Check cooling water is flowing and if some failure is detected in the exhaust gases noise and vibrations Overh...

Page 31: ...ter wrench When fitting a fresh oil filter smear as mall quantity of oil into the annular seal and firmly tighten it with the hand When this operation is finished start the engine and check oil is not...

Page 32: ...any impurities existing in these a water might clog the cooling conducts Filter shall be cleaned every 200 hours by loosening the wing nut and removing the filtering component Clean the filter and fit...

Page 33: ...ff the wing nut and check it does not drip Fig 7 2 8 9 Replace the fuel filter element engine The fuel filter is cladded and cannot be cleaned It must be replaced at least once every 12 months To perf...

Page 34: ...ntact For the starting motor check brush wear and switch sour face roughness Replace if the service limitation has been reached 15 Cleaning the fuel tank Drain out the contains of the fuel tank to rem...

Page 35: ...tection a 2 fuses one with a size 10A to protect the panel s instruments and other to protect the circuit In case the switchboard does not received power supply check if the switchboard is fused or no...

Page 36: ...CORRECTLY OR SEIZED C6 OIL LEVEL TOO LOW L6 INJECTION PUMP INCORRECTLY SET C7 FAULTY OIL PRESSURE VALVE L7 WATER IN FUEL SYSTEM C8 FAULTY OIL PRESSURE GAUGE OR SWITCH L8 FUEL OUTLET COCK CLOSED C9 OIL...

Page 37: ...omponents of the engine are made contact SOL S A 8 2 DERATING OF ENGINE DUE TO FUEL AND COMBUSTION PROPERTIES FUEL PROPERTIES Output correction due to fuel properties Specified outputs presuppose the...

Page 38: ...air deviates from these values correction factors in are found in the graphs below Use the correction factors in calculation of engine output Output correction Output correction Temperature C Air Pre...

Page 39: ...utomatic transmission fluid ATF Attention Gearboxes type SMIR3 use oil type ATF These new units are identified with a red label near the oil level stick Label details Gearboxes require use of automati...

Page 40: ...fied to avoid problems of aspiration by the oil pump See the table enclosed for modification level in rod oil Increase level D starting off of level H of the original oil dipstick A ENGINE INCLINATION...

Page 41: ...NES MARINE GEN SET SOL S A Oficina T cnica Ctra Martorell a Gelida km 2 08760 Martorell Barcelona Spain Tel 34 93 775 14 00 Fax 34 93 775 30 13 e mail sole solediesel com www solediesel com Ref 039174...

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