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MASTERYS IP+

60-80 kVA 3/3

IT

ALIANO

ENGLISH

12

   IOMMASIPXX08-GB  02

3.4.1 Back-feed protection.

The UPS does not have an automatic protection device against current back-feed. The operator/installer must add a 
warning label to all the mains power disconnecting switches installed at a distance from the UPS area. This serves to 
remind technicians of the fact that the circuit is connected to a UPS (see the CAUTION section in paragraph 2 of this 
manual and paragraph 4.5.3. of the EN62040-1-1 2003-11 standard). The label is supplied with the system

.

The back-feed protection device may be built into the system (only on specifi c request), or an electromechanical 
switch may be installed externally in the input of the UPS.

To install the external back-feed protection an external electromechanical switch should be installed 

as close as 

possible to the UPS

. For further information on the connection and the type of remote switch, please refer to 

paragraph 11.7 of this manual.

 ATTENTION.

The neutral is not disconnected as, even in the event of a single fault on the UPS, it never has high po-
tential when the mains and/or auxiliary power supplies are disconnected upstream. This is to prevent 
transformation of the power source to the UPS every time there is a power failure.

 

Should the neutral potential be very high due to certain error conditions or due to installations 
downstream (e.g. ground fault not detected and protected, high dispersion of a phase, or the IT 
system), it will be necessary to install either devices that disconnect the Neutral or alternatively a 
system that detects, signals and protects against high neutral/ground potential that could lead to 
UPS failure.

 NOTE.

 

The neutral of the AUX Mains line must be electrically common with the neutral of the main input feed 
line.

3

UNPACKING AND INSTALLATION 
OF THE UNIT

Summary of Contents for MASTERYS IP+ 60

Page 1: ...INSTALLATION AND OPERATING MANUAL MASTERYS IP 60 80 kVA 3 3...

Page 2: ......

Page 3: ...lation transformer 16 3 10 ADC card with temperature sensor 17 3 11 External battery cabinet connection 19 4 MODES OF OPERATION 20 4 1 ON LINE operations 20 4 2 Operation in high efficiency mode 20 4...

Page 4: ...nication 36 9 2 Standard Lan web page 37 9 3 Accessories and SW options 44 10 PROBLEM SOLVING 46 10 1 System alarms 46 10 2 UPS Alarms 46 10 3 Preventive maintenance 48 11 OPTIONS 49 11 1 Kit GSS Glob...

Page 5: ...pply applied load batteries Insufficient or inadequate maintenance Attempted maintenance repairs or modifications not carried out by SOCOMEC UPS personnel or personnel from a support centre authorised...

Page 6: ...nces Connect the PE ground conductor first before you make any other connection Do not expose the UPS to rain or liquids in general Do not introduce external bodies If the UPS is not equipped with aut...

Page 7: ...property the products may have to be adapted For such uses we would advise you to contact SOCOMEC UPS beforehand to confirm the ability of these products to meet the requested level of safety performa...

Page 8: ...pment and break ing devices to ensure that the unit does not fall over 3 1 SHIPPING AND MOVING The UPS must remain in a vertical position during all shipping and moving operations Ensure that the floo...

Page 9: ...80 kVA 3 3 ENGLISH IOMMASIPXX08 GB 02 9 3 UNPACKING AND INSTALLATION OFTHE UNIT 3 2 UNPACKING PROCEDURE 3 2 1 3 2 2 C Secure the UPS to the floor by using the suitable holes C provided see picture 3...

Page 10: ...sources of excessive heat A space of at least 40 cm must be left at the back for adequate ventilation see figure 3 3 1 The UPS switches are accessed from the front however a space of at least 1 5 metr...

Page 11: ...ientovervoltages adequateexternalprotectionsmustbeinstalled Size of the input protection devices UPS Magneto thermal Magneto thermal Differential Input Output Battery Battery input 1 AuxMains 1 input...

Page 12: ...talled as close as possible to the UPS For further information on the connection and the type of remote switch please refer to paragraph 11 7 of this manual ATTENTION The neutral is not disconnected a...

Page 13: ...the system and wait for 5 minutes before working on the terminal board or any internal UPS parts Legend A Mimic panel B Fans C Fan fuses D Power connections E Slot for optional cards F SerialRS232 48...

Page 14: ...he power supply open the external battery cabinet disconnectors isolate the system and wait 5 minutes For the power connections to the connecting bars use cables with tinned eyelets only 3 6 1 3 6 4 M...

Page 15: ...NSFORMER L12 L22 L32 N2 MAINS SUPPLY L2 L3 N OUT TRANSFORMER AUX MAINS SUPPLY L14 L24 L34 N4 L11 L21 L31 N1 B2 B2 B1 B1 EXT BATTERY TA4 TA5 L1 L2 L3 N L11 L21 L31 N 95 120 mm2 TO LOAD L1 IN TRANSFORME...

Page 16: ...ntial contact to terminals IN1 and IN1 of the ADC card 3 9 ISOLATIONTRANSFORMER The MASTERYSTM IP model of the MASTERYSTM range is fitted with an internal isolation transformer If an external isolatio...

Page 17: ...S D 1 OFF OFF In 2 Supply from GenSet 1 OFF OFF In 3 Isolation controller 2 Mode 2 POWER SAFE configuration Position IN OUT Description Filter dip1 dip2 level ON OFF Out 1 General Alarm 2 ON OFF Out 2...

Page 18: ...on loop closing Description of signals Message on the mimic panel General Alarm Battery discharging Battery Low or Imminent stop UPS on bypass E S D Supply from GenSet Isolation controller Power safe...

Page 19: ...rt service Cabling errors with inversion of the battery polarity may cause permanent damage to the equip ment Replace the terminal board s protection If using cabinets not supplied by the manufacturer...

Page 20: ...maintain or recharge the battery Bypass mode In case of inverter failure the load is automatically transferred onto the auxiliary mains without any interruption in the power supply This procedure may...

Page 21: ...erter contributes to compensate the re injected harmonics 4 3 OPERATIONWITH MANUAL MAINTENANCE BYPASS If the maintenance bypass is activated using the appropriate procedure the load is powered directl...

Page 22: ...normal operation of the UPS for a continuous power supply to the load Position 0 OFF this completely isolates the UPS output by removing the voltage from the applications in any operating condition I...

Page 23: ...identifies the condition of the power supply to the load C alphanumeric information that uses a menu layout to provide details on any alarms that may occur and on the measurements controls and param...

Page 24: ...y capacity Steps of 25 Battery recharging Sequence M7 M4 M8 Inverter on Steady Inverter general alarm Flashing M9 Switch Q3 closed and output voltage present Steady M10 Input mains OK Steady Input mai...

Page 25: ...in progress GREEN Load powered from inverter or in high efficiency mod 6 3 MEANING OFTHE LUMINOUS BAR The luminous bar figure 6 1 1 provides an immediate indication of the condition of the power supp...

Page 26: ...STICS 3 COMMANDS 3 1 IMMEDIATE COMMANDS 3 2 EXTENDED COMMANDS 4 PARAMETERS 4 1 PRESENT CONFIG 4 2 PRESENT DATA 5 SERVICE 5 1 COMMISSIONING 5 2 SETTING 5 3 SERVICE CODE 6 HYSTORY 6 1 HISTORY LOG 1 ALAR...

Page 27: ...he operations indicated on the mimic panel 7 2 SHUTDOWN Shutdown interrupts the power supply to the load and causes the UPS and the battery charger to stop Activate the procedure COMMANDS IMMEDIATE CO...

Page 28: ...TURNTO NORMAL MODE Put switch Q2 into position 1 mains ON Wait for the mimic panel to switch on Activate the procedure COMMANDS IMMEDIATE COMMANDS START PROCEDURE Carry out the operations indicated on...

Page 29: ...GER GENERAL ALARM Battery charger fault A29 BYPASS GENERAL ALARM Bypass fault A30 STOP FOR OVERLOAD The duration of the overload has inhibited the bypass A32 MODULE 1 GENERAL ALARM Module 1 failure A3...

Page 30: ...a programmable reference period has been defined the system reports measurements that are made avail able in digital or graphical format The values that are represented graphically can be used to ana...

Page 31: ...ass and shutdown of the UPS PROCEDURE HIGH EFFICIENCY MODE Activates Eco mode always on mode NORMAL MODE Activates normal double conversion operation ALARM RESET Resets all the alarms LEDS TEST Perfor...

Page 32: ...0000 Identifie the mac addres of LAN PCB DSP RV 000 CKS 0000 8 5 SERVICE MENU This is used to change the configuration parameters insert the warranty activation code and display the service code 8 5 1...

Page 33: ...BER OF MODULES Only appears in case of parallel systems 1 2 Indicates the number of UPSs in the system REDUNDANCY LEVEL Only appears in case of parallel systems FROM 0 TO THE NUMBER Indicates the numb...

Page 34: ...ress of the LAN 255 255 255 255 XXX XXX XXX XXX SERIAL LINK JBUS Sets the mimic panel jbus node 1 15 SLAVE NUMBER DATE AND TIME Sets the date and time DD MM YY HH MM EXTENDED COMMAND Enables Disables...

Page 35: ...d rapid diagnostic of the problem In the event of a fault select the menu SERVICE SERVICE CODE and inform the support centre of the code displayed 8 5 3 1 8 7 MIMIC PANEL CONCENTRATOR In systems with...

Page 36: ...signalling and remote monitoring See the options paragraph to access the detailed functions of the PCBs installed in the slots Please note that two NetVision cards or two GSS cards cannot be connecte...

Page 37: ...se the procedure indicated below is only valid if using a stand alone PC i e not in a network of computers with admin istrator privileges and a network twisted cable Deactivate DHCP mode in the COMMAN...

Page 38: ...available The main web page shows the general status of the UPS This page like all the sub pages are dynamic i e the data images or type of messages shown vary in accordance with the UPS status and co...

Page 39: ...OMEC group publishes on the site so as to take full advantage of the MASTERYSTM unit UPS information Serial number type power etc Alarm present shows the alarms table this icon appears when the UPS de...

Page 40: ...tive flag to choose a different language If the desired language is not listed see if it is downloadable from the www socomec com web site Refer to the chapter on software updating for instructions on...

Page 41: ...k will be able to access the supervisor one client at a time If the address 255 255 255 255 is inserted access will be denied to all users Software updating if on allows the supervisor to be updated P...

Page 42: ...igure the parameters of a modem Rings before reply Setthenumber ofringsafterwhichthemodemshould respond Outgoing call1 sets the type of outgoing call SMS or E service to activate e service a contract...

Page 43: ...e 9 2 2 11 System Information Area This area of the screen page shows the measurements and the UPS op erating mode Click on icon A to display the input measurements Click on icon B to display the bat...

Page 44: ...k re sources The physical position of the UPS is not significant The main functions are 10 100Mb Ethernet connection RJ45 Graphic monitoring of the UPS via web browser Remote shutdown of up to 40 comp...

Page 45: ...is via modem free air GSM or ANALOG fixed line The auto diagnostic system analyses UPS operating conditions identifies faults and monitors environmental conditions such as temperature overload avoidin...

Page 46: ...s variations typical with power supplied from an incorrectly sized GE A07 temperature over the limits The technical plant temperature is higher than the maximum value recommended Check the ventilation...

Page 47: ...ad rate applied to the UPS and reset the alarms A42 T Service general alarm The MASTERYS products can be remotely serviced This alarm indicates that a procedure for analysing the UPS failure has been...

Page 48: ...tery MASTERYS stores statistics on the conditions of use of the battery for analysis Since the expected life of the batteries is very much dependent on operating conditions number of charging and disc...

Page 49: ...ph 3 9 ADC card 11 3 REMOTE MIMIC PANEL This device monitors and interacts with the UPS through a serial link RS 485 maximum distance of 175 m 25 m cable supplied standard 50 m cable available as an o...

Page 50: ...Activating UPS protection on the mimic panel access the Configuration menu on the mimic panel see the Con figuration Menu section in the manual and set the BACKFEEDTYPE parameter to 2 BYPASS INPUT Alo...

Page 51: ...is used Nominal power kW 48 64 Overload on mains power supply 125 10 minutes 150 1 minute Crest factor 3 1 Voltage distortion 1 with linear load Pout 90 Pnom Environment 60 80 Operating temperature 0...

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Page 53: ...PARALLEL 1 1 REDUNDANT CONFIGURATION MASTERYS IP 60 80 kVA 3 3...

Page 54: ...serted beside each UPS POWER CONNECTIONS The power supply to each unit must be protected as indicated in the table in paragraph 3 4 The cross section and length of the input and output cables must be...

Page 55: ...Main differential magneto thermal switch 2 Parallel bus cable 3 Magneto thermal switch 4 Output switch 5 System shutdown switch 6 Distribution 7 UPS with transformer 8 UPS without transformer 9 Power...

Page 56: ...ORMER IN TRANSFORMER MAINS SUPPLY EXT BATTERY AUX MAINS SUPPLY L14 L24 L34 N4 L11 L21 L31 N1 B2 B2 B1 B1 L1 L2 L3 N OUTPUT MAINS SUPPLY EXT BATTERY AUX MAINS SUPPLY L14 L24 L34 N4 L11 L21 L31 N1 B2 B2...

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