2-2
Maintenance
Section
UL-25/32/40 Portable Personnel Lifts
2.1
Preventative Maintenance Table Key
Interval
Daily=each shift or every day
30d=every month or 30 days
3m=every 3 months
1y=every year
Y
=Yes/Acceptable
N
=No/Not Acceptable
R
=Repaired/Acceptable
Preventative Maintenance Report
Date: ____________
Owner: _______________________________________
Model No: ______________ Serial No: _____________
Serviced By: __________________________________
Service Interval: _______________________________
COMPONENT
INSPECTION OR SERVICES
INTERVAL
Y
N
R
Battery
Check electrolyte level
Daily
System
Check battery cable condition
Daily
(DC Units
Charge batteries
Daily
only)
Check charger condition & operation Daily
Check specific gravity
30d
Clean exterior
3m
Clean terminals
3m
Hydraulic Oil Check oil level
Daily
Drain and replace oil (ISO #46)
1y
Hydraulic
Check for leaks
Daily
System
Check line connections
30d
Check for exterior wear
30d
Emergency
Open the emergency lowering
Hydraulic
valve and check for
System
serviceability
Daily
Emergency
Check procedure for Emergency
Down
Down batteries
3m
Hydraulic
Check for fitting leaks
Daily
Pump
Wipe clean
30d
Check for leaks at mating surfaces
30d
Check mounting bolts for
proper torque
30d
Controls
Check condition & operation
Daily
Control
Check the exterior of the cable
Cable
for pinching, binding or wear
Daily
Platform
Check fasteners for proper torque
Daily
Deck and
Check welds for cracks
Daily
Rails
Check condition of deck
Daily
Check entry way closure
Daily
Elevating
Inspect for external damage, dents,
Assembly
loose rivets or cracks
Daily
Check chains and sheaves for wear
3m
Inspect and adjust sequence straps
30d
Chassis
Check cables for pinch or
rubbing points
Daily
Check welds for cracks
Daily
Check casters for damage
Daily
Check component mounting
for proper torque
3m
Lift
Check for leaks
Daily
Cylinder
Check fitting for proper torque
30d
Entire
Perform pre-operation inspection
Daily
Unit
Check for and repair collision damage
Daily
Lubricate
3m
Check fasteners for proper torque
3m
Check for corrosion; remove
and repaint
3m
Labels
Check for peeling, missing, or
unreadable labels & replace
Daily
Table 2-1: Preventative Maintenance
Summary of Contents for UL25
Page 1: ...Ansi Part Number 511128 1 0 2 MAY 2013 Serial Number 21691 060000 PARTS SERVICE MANUAL...
Page 2: ......
Page 22: ...Daily Preventative Maintenance Checklist Operation Manual Page 15 NOTES...
Page 47: ...3 6 UL 25 32 40 Portable Personnel Lifts Troubleshooting Section 3 1 NOTES...
Page 54: ...5 3 ULII Series Parts Manual...
Page 56: ...5 5 ULII Series Parts Manual Drawing 1 of 2...
Page 57: ...5 6 ULII Series Parts Manual Drawing 2 of 2...
Page 58: ...5 7 ULII Series Parts Manual AC Power Option 068008 011 020809 001 FITTING TEE 6MJ 6MB 6FJX...
Page 59: ...5 8 ULII Series Parts Manual...
Page 60: ...5 9 ULII Series Parts Manual DC Power Option 068009 011...
Page 61: ...ULII Series Parts Manual 5 10...
Page 62: ...5 11 ULII Series Parts Manual AC Control Box 068007 021...
Page 63: ...5 12 ULII Series Parts Manual...
Page 64: ...5 13 ULII Series Parts Manual DC Control Box 068007 023...
Page 65: ...Page 15 ULII Series Parts Manual...
Page 66: ...Page 16 ULII Series Parts Manual Lift Cylinder UL25 068074 020 UL32 068074 021 UL40 068074 022...
Page 67: ...Page 17 ULII Series Parts Manual...
Page 73: ...Page 23 ULII Series Parts Manual NOTES...
Page 75: ...Page 25 ULII Series Parts Manual...
Page 77: ...Page 27 ULII Series Parts Manual...
Page 79: ...Page 29 ULII Series Parts Manual ILLUSTRATION OF CE CAGE...
Page 80: ...Page 30 ULII Series Parts Manual Loader Assembly UL25 068194 000...
Page 81: ...Page 31 ULII Series Parts Manual NOTES...
Page 82: ...Page 32 ULII Series Parts Manual Tilt Back Assembly UL32 068200 000...
Page 83: ...Page 33 ULII Series Parts Manual...
Page 84: ...Page 34 ULII Series Parts Manual Tilt Back Assembly UL40 068200 001...
Page 85: ...Page 35 ULII Series Parts Manual...
Page 86: ...Page 36 ULII Series Parts Manual Loader Stop Bracket Assembly 068190 000 Drawing...
Page 87: ...Page 37 ULII Series Parts Manual Loader Bar Assembly 068186 000...
Page 89: ...Page 39 ULII Series Parts Manual...
Page 90: ...Page 40 ULII Series Parts Manual Power Pack Option 068100 001...
Page 91: ...Page 41 ULII Series Parts Manual Electrical Schematic AC 068010 000...
Page 92: ...Page 42 ULII Series Parts Manual Electrical Schematic DC 068010 001...
Page 93: ...Page 43 ULII Series Parts Manual Hydraulic Schematic 068011 002...