UL-25/32/40 Portable Personnel Lifts
2-1
Maintenance
Section
2.0
S
ERVICE
AND
R
EPAIR
This section contains instructions for the maintenance of the Work Platform. Refer to the General Informa-
tion section for information relevant to all Snorkel work platforms. Referring to the
Operator Manual will aid in understanding the operation and function of the various components and
systems of the work platform, and help in diagnosing and repair of the machine.
W A R N I N G
!
!
Be sure to read, understand and follow all information in the Operation Section of this manual before
attempting to operate or perform service on any Work Platform.
D A N G E R
!
!
Never perform service on the work platform in the elevating assembly area while platform is elevated
without first blocking the elevating assembly.
DO NOT stand in elevating assembly area while deploying or storing brace.
T
ABLE
OF
C
ONTENTS
Owners of this work platform must set up a maintenance programme and have prepared
a safety statement in advance as required by the relevant National Body. The frequency and extent of periodic
maintenance should also take into account Local/National regulations.
2.0 Introduc
ti
on
..................................................................................................................................
2-1
2.1 Preventa
ti
ve Maintenance
...........................................................................................................
2-1
Preventa
ti
ve Maintenance Table ................................................................................................... 2-2
2.2 Lubrica
ti
on
....................................................................................................................................
2-1
Casters .............................................................................................................................................. 2-3
Chains ............................................................................................................................................... 2-3
Screw Jacks ....................................................................................................................................... 2-3
Hydraulic Oil Reservoir ..................................................................................................................... 2-3
2.3 Ba
tt
ery Maintenance
....................................................................................................................
2-4
Ba
tt
ery Inspec
ti
on & Cleaning ......................................................................................................... 2-4
Ba
tt
ery Charging............................................................................................................................... 2-4
Ba
tt
ery Cell Equaliza
ti
on .................................................................................................................. 2-5
2.4 Se
tti
ng System Relief Valve
..........................................................................................................
2-5
Summary of Contents for UL25
Page 1: ...Ansi Part Number 511128 1 0 2 MAY 2013 Serial Number 21691 060000 PARTS SERVICE MANUAL...
Page 2: ......
Page 22: ...Daily Preventative Maintenance Checklist Operation Manual Page 15 NOTES...
Page 47: ...3 6 UL 25 32 40 Portable Personnel Lifts Troubleshooting Section 3 1 NOTES...
Page 54: ...5 3 ULII Series Parts Manual...
Page 56: ...5 5 ULII Series Parts Manual Drawing 1 of 2...
Page 57: ...5 6 ULII Series Parts Manual Drawing 2 of 2...
Page 58: ...5 7 ULII Series Parts Manual AC Power Option 068008 011 020809 001 FITTING TEE 6MJ 6MB 6FJX...
Page 59: ...5 8 ULII Series Parts Manual...
Page 60: ...5 9 ULII Series Parts Manual DC Power Option 068009 011...
Page 61: ...ULII Series Parts Manual 5 10...
Page 62: ...5 11 ULII Series Parts Manual AC Control Box 068007 021...
Page 63: ...5 12 ULII Series Parts Manual...
Page 64: ...5 13 ULII Series Parts Manual DC Control Box 068007 023...
Page 65: ...Page 15 ULII Series Parts Manual...
Page 66: ...Page 16 ULII Series Parts Manual Lift Cylinder UL25 068074 020 UL32 068074 021 UL40 068074 022...
Page 67: ...Page 17 ULII Series Parts Manual...
Page 73: ...Page 23 ULII Series Parts Manual NOTES...
Page 75: ...Page 25 ULII Series Parts Manual...
Page 77: ...Page 27 ULII Series Parts Manual...
Page 79: ...Page 29 ULII Series Parts Manual ILLUSTRATION OF CE CAGE...
Page 80: ...Page 30 ULII Series Parts Manual Loader Assembly UL25 068194 000...
Page 81: ...Page 31 ULII Series Parts Manual NOTES...
Page 82: ...Page 32 ULII Series Parts Manual Tilt Back Assembly UL32 068200 000...
Page 83: ...Page 33 ULII Series Parts Manual...
Page 84: ...Page 34 ULII Series Parts Manual Tilt Back Assembly UL40 068200 001...
Page 85: ...Page 35 ULII Series Parts Manual...
Page 86: ...Page 36 ULII Series Parts Manual Loader Stop Bracket Assembly 068190 000 Drawing...
Page 87: ...Page 37 ULII Series Parts Manual Loader Bar Assembly 068186 000...
Page 89: ...Page 39 ULII Series Parts Manual...
Page 90: ...Page 40 ULII Series Parts Manual Power Pack Option 068100 001...
Page 91: ...Page 41 ULII Series Parts Manual Electrical Schematic AC 068010 000...
Page 92: ...Page 42 ULII Series Parts Manual Electrical Schematic DC 068010 001...
Page 93: ...Page 43 ULII Series Parts Manual Hydraulic Schematic 068011 002...