Pre-Operation Safety Inspection
Operation Manual
Page 7
Hydraulic Reservoir
1. Check that all four (4) outriggers are properly installed.
2. Check that the base is level.
3.
AC Units:
connect the power unit plug to an approved extension cord.
4.
DC Units:
Verify that batteries are charged.
5. Perform the Safety Interlock test.
6. Check for external damage to the mast.
7. Check the level of the hydraulic fluid with the platform fully lowered:
•
Remove the reservoir cap and check the fluid level on the dipstick.
•
Add hydraulic fluid if necessary. Oil should be visible on the end of
the dip stick
8. Check that fluid level in the batteries is correct. See “Battery Mainte-
nance” on page 13.
9. Check that all guardrails are in place and all fasteners are properly
tightened.
10. Inspect the machine thoroughly for cracked welds and structural dam-
age, loose or missing hardware, hydraulic leaks, damaged control cable, and loose wire connections.
Refer to Figure 2: “Controls and Indicators,” on page 5 for the locations of various controls and indicators.
STAND CLEAR
of the work platform while performing the following checks.
Check above the work platform for obstructions and electrical conductors.
P
ERFORM ALL TESTS FROM THE GROUND
1. Pull the Chassis Emergency Stop Switch to the ON position.
2. Turn the Key to ON.
3. Pull the Platform Emergency Stop Switch to the ON position.
4. Push both the middle and top buttons (POWER and UP) on the Control Box at the same time to elevate
the platform. Release the buttons to stop.
5. Push both the middle and bottom buttons (POWER and DOWN) at the same time to lower the platform.
Release the buttons to stop.
6. Open the Emergency Lowering Valve to verify proper operation.
7. Push the Chassis Emergency Stop Switch to verify proper operation. All machine functions should be
disabled. Pull out the Chassis Emergency Stop Switch to resume.
8. Push the Platform Emergency Stop Switch to verify proper operation. All machine functions should be
disabled. Pull out the Platform Emergency Stop Switch to resume.
2
4
3
1
1 Hydraulic Reservoir
2. Reservoir Cap/Dipstick
3. Motor (AC Shown)
4. Mast
NOTE:
Carefully read, understand and follow all safety rules,
operating instructions, labels and National Safety
Instructions/Requirements. Perform the following steps each day
before use.
NOTE:
The outriggers will not elevate unless all four outriggers are properly installed
with screwjack pads firmly in contact with floor and each outrigger indicator lamp lit.
Summary of Contents for UL25
Page 1: ...Ansi Part Number 511128 1 0 2 MAY 2013 Serial Number 21691 060000 PARTS SERVICE MANUAL...
Page 2: ......
Page 22: ...Daily Preventative Maintenance Checklist Operation Manual Page 15 NOTES...
Page 47: ...3 6 UL 25 32 40 Portable Personnel Lifts Troubleshooting Section 3 1 NOTES...
Page 54: ...5 3 ULII Series Parts Manual...
Page 56: ...5 5 ULII Series Parts Manual Drawing 1 of 2...
Page 57: ...5 6 ULII Series Parts Manual Drawing 2 of 2...
Page 58: ...5 7 ULII Series Parts Manual AC Power Option 068008 011 020809 001 FITTING TEE 6MJ 6MB 6FJX...
Page 59: ...5 8 ULII Series Parts Manual...
Page 60: ...5 9 ULII Series Parts Manual DC Power Option 068009 011...
Page 61: ...ULII Series Parts Manual 5 10...
Page 62: ...5 11 ULII Series Parts Manual AC Control Box 068007 021...
Page 63: ...5 12 ULII Series Parts Manual...
Page 64: ...5 13 ULII Series Parts Manual DC Control Box 068007 023...
Page 65: ...Page 15 ULII Series Parts Manual...
Page 66: ...Page 16 ULII Series Parts Manual Lift Cylinder UL25 068074 020 UL32 068074 021 UL40 068074 022...
Page 67: ...Page 17 ULII Series Parts Manual...
Page 73: ...Page 23 ULII Series Parts Manual NOTES...
Page 75: ...Page 25 ULII Series Parts Manual...
Page 77: ...Page 27 ULII Series Parts Manual...
Page 79: ...Page 29 ULII Series Parts Manual ILLUSTRATION OF CE CAGE...
Page 80: ...Page 30 ULII Series Parts Manual Loader Assembly UL25 068194 000...
Page 81: ...Page 31 ULII Series Parts Manual NOTES...
Page 82: ...Page 32 ULII Series Parts Manual Tilt Back Assembly UL32 068200 000...
Page 83: ...Page 33 ULII Series Parts Manual...
Page 84: ...Page 34 ULII Series Parts Manual Tilt Back Assembly UL40 068200 001...
Page 85: ...Page 35 ULII Series Parts Manual...
Page 86: ...Page 36 ULII Series Parts Manual Loader Stop Bracket Assembly 068190 000 Drawing...
Page 87: ...Page 37 ULII Series Parts Manual Loader Bar Assembly 068186 000...
Page 89: ...Page 39 ULII Series Parts Manual...
Page 90: ...Page 40 ULII Series Parts Manual Power Pack Option 068100 001...
Page 91: ...Page 41 ULII Series Parts Manual Electrical Schematic AC 068010 000...
Page 92: ...Page 42 ULII Series Parts Manual Electrical Schematic DC 068010 001...
Page 93: ...Page 43 ULII Series Parts Manual Hydraulic Schematic 068011 002...