background image

 

 

4. Air Supply

 

Warning 

1. Use clean air. 

Do not use compressed air that includes chemicals, synthetic oils containing organic solvents, 
salinities or corrosive gases, etc., as it can cause damage or malfunction. 
 

2. Pay attention to avoid freezing when operating the product in low temperatures. 

The equipment operates while expanding the compressed air. During this time, the temperature 
inside the product decreases due to adiabatic expansion. If the ambient temperature is low, using 
compressed air containing a lot of moisture may cause freezing because heat cannot be gained 
from the surroundings. In this case, take freeze prevention measures by using a membrane air 
dryer (such as series IDG). 
 

Caution 

1. Quality of operating air 

- Be sure to use only air filtrated by a micro mist separator (such as series AMD). Use of a super 

mist separator (such as series AME) is recommended to extend maintenance intervals. 

-

 

When dew forming or freezing occur in the process pump, use the membrane air dryer (IDG) 

and decrease the dew point of supply air.

 

- If a pump is operated by N2 gas, etc., the deterioration of the gaskets inside the switching valve 

will be accelerated and may result in substantially shortening the life span of the product. 

2. Compressed air with low dew point 

If compressed air with an atmospheric dew point below -40

o

C is used, the lubrication properties 

inside the equipment can deteriorate prematurely, affecting the life of the equipment. 
When compressed air with an atmospheric dew point below -40

o

C is used for the operating 

environment or as supply air, testing under user

’s operating conditions is recommended. 

 

5. Operating environment

 

Warning 

1. Do not use in the following environments, as this can cause failure. 

1) Locations with an atmosphere of corrosive gases, organic solvents or chemical solutions, and 

where there may be contact with the same. 

2) Locations where there is contact with sea spray, water or steam. 

3) Locations where ultraviolet deterioration or overheating of resin may occur due to direct 

sunlight. 

4) Locations near heat sources with poor ventilation (heat sources should be shielded by heat 

insulating material). 

5) Locations with impact or vibration. 
6) Locations with excessive moisture and dust. 

2. The product cannot be used under water. 

Do not use the product immersing it in water (liquid). Otherwise, liquid will enter the openings 
inside the product, resulting in malfunction. 

3. Depending on the fluid used, a flammable atmosphere may occur. Take measures 

such as ventilation. 

 

6. Maintenance

 

Warning 

1. Perform maintenance after consulting the operation manual. 

Obtain the operation manual for the equipment from SMC or our distributor and have sufficient 
knowledge of the equipment before performing maintenance. Incorrect handling may cause 
damage or malfunction of the equipment or system. 

2. Perform maintenance work after confirming the safety of the system. 

Turn off the compressed air and power supply and exhaust any remaining compressed air in the 
system before removing the equipment and the compressed air supply/exhaust unit. Discharge 
the residual liquid or sufficiently displace it as necessary. Also, when reinstalling the equipment or 
restarting it after replacement, confirm the safety of the product before checking that it operates 
normally. 

Summary of Contents for PA5013

Page 1: ...Doc no PAB OMY0027 PRODUCT NAME Process Pump MODEL Series Product Number PA5013...

Page 2: ...ons P 2 to 3 Names and functions of parts P 4 Precautions P 5 to 9 Applicable Fluids P 10 Specifications P 11 Performance Curve P 12 to 14 Working Principle P 15 Maintenance Parts P 15 Piping and Oper...

Page 3: ...nt failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The asse...

Page 4: ...ts 2 Vacuum pads are excluded from this 1 year warranty A vacuum pad is a consumable part so it is warranted for a year after it is delivered Also even within the warranty period the wear of a product...

Page 5: ...ion piping Discharge port FLUID OUT Discharges the fluid taken in the pump Connect discharge piping Pilot air supply port P1 P2 Supplies air of set pressure Connect the air piping Foot Holds the produ...

Page 6: ...uch as rubber hose or an accumulator to absorb the impact pressure 4 Liquid seals To ensure that fluid does not become sealed inside the process pump when stopping the pump relieve the discharge press...

Page 7: ...ide the cracking pressure should be 0 02 MPa or less 2 Mounting Caution 1 Read the operation manual before mounting the product Read the operation manual carefully and understand the contents before m...

Page 8: ...nt or as supply air testing under user s operating conditions is recommended 5 Operating environment Warning 1 Do not use in the following environments as this can cause failure 1 Locations with an at...

Page 9: ...ice life of diaphragm and maintenance of consumable items If the operating cycle of the process pump exceeds the service life of diaphragm the diaphragm may be damaged due to deterioration If it is da...

Page 10: ...ump Adjust the volume by operating the valve 6 When the discharge volume is large flow speed is high depending on the fluid type and operating conditions there will be cavitation leading to a poor ope...

Page 11: ...ditions be sure to check it by means of experimentation 6 Compatibility is indicated for fluid temperatures specified for the respective products 60 C or less 7 These may be penetrated by fluids and t...

Page 12: ...d areas PP Diaphragm PTFE Check valve PTFE PP PFA Liquid contact seals FFKM Fluid Refer to P 11 for applicable fluids Discharge rate 1 to 45 L min 1 to 50 L min Average discharge pressure 0 to 0 4 MPa...

Page 13: ...ection procedures 1 First mark the intersection point for a discharge rate of 15 L min and a discharge pressure of 0 14 MPa 2 Find the pilot air pressure for the marked point In this case cycle 3 Hz t...

Page 14: ...edures 1 Look up from the 4 Hz switching cycle to find the intersection with SUP 0 4 MPa 2 From the point just found draw a line to the Y axis to find the air consumption The result is approximately 2...

Page 15: ...y is 100 mPa s and the discharge rate is 12 L min Since this is equivalent to 68 of the discharge rate for fresh water 12 L min 0 68 17 6 L min indicating that a discharge rate of 17 6 L min is requir...

Page 16: ...d is performed by repeating this process with the control of an external solenoid valve 5 port valve Maintenance Parts It is not recommended to disassemble the process pump However if this is necessar...

Page 17: ...on the discharge side is in an open state The pump performs suction with its own power even without priming Dry state suction lifting range up to 0 5m To restrict exhaust noise attach a silencer to th...

Page 18: ...17 Dimensions...

Page 19: ...da Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the...

Reviews: