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11. Condensation and freezing of the pilot port 

The air supply port of the air operated type can cool down quickly due to expansion of the supply 
air, and this may cause condensation on the piping and the condensation may freeze during 
operation in winter. Take measures to ensure that water droplets from condensation are not 
splashed onto any electric parts or equipment. 
 

Caution 

1. Suspension of the pump operation 

When operation is stopped, conbine the exhaust center 5-port solenoid valve or the 3-port 
solenoid valve for residual pressure release and the 4-port solenoid valve for driving the pump to 
discharge the residual pressure inside the pump when stopping it.    If the pump is pressurized 
during suspension, its life will become shorter.

 

2. Reverse flow 

The check valve inside the process pump does not completely stop reverse flow (the flow from 
the discharge side to the suction side). For this reason, fluid may sometimes flow from the 
discharge side to the suction side when the pump is stationary, etc). As a countermeasure, install 
a 2-way valve or a check valve. However, please note that when a check valve is installed, if the 
cracking pressure is high, defective suction may occur. (As a guide, the cracking pressure should 
be 0.02 MPa or less.) 

 

2. Mounting

 

Caution 

1. Read the operation manual before mounting the product. 

Read the operation manual carefully and understand the contents before mounting the product. 
The manual should also be kept where it can be referred to whenever necessary. 

2. Confirm the mounting orientation of the product. 

Face the foot downward. Fix the pump and the mounting foot with the included screws (tightening 
torque: 2.5 N

m). Also, secure all specified mounting positions when using the product. 

If the propagation of the vibration of the pump is not acceptable, insert vibro-isolating rubber when 
mounting. 

 

3. Piping

 

Caution 

1. Flush the piping. 

Flush and clean the piping before connecting the product. Any dirt or scale and the like left in the 
piping may cause malfunction or failure. 

2. Use fittings with resin threads when connecting piping to the product with resin threads at 

the ports. 

Using fittings with metal threads may cause damage to the ports. 

3. Tighten screws with proper tightening torque. 

When screwing fittings into the product, tighten them with proper tightening torque as shown 
below. Looseness can cause problems such as fluid and air leaks, while over tightening can 
cause damage to threads and parts, etc.

   

 

Connection thread 

Proper tightening torque (N·m) 

Port name 

Rc, NPT, G 

1/4” 

12

14 

AIR SUP (P1, P2) 

Rc, NPT, G 1/2

” 

2

2.5 

FLUID IN, FLUID OUT 

Rc, NPT, G 3/4

” 

4

 

Summary of Contents for PA5013

Page 1: ...Doc no PAB OMY0027 PRODUCT NAME Process Pump MODEL Series Product Number PA5013...

Page 2: ...ons P 2 to 3 Names and functions of parts P 4 Precautions P 5 to 9 Applicable Fluids P 10 Specifications P 11 Performance Curve P 12 to 14 Working Principle P 15 Maintenance Parts P 15 Piping and Oper...

Page 3: ...nt failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The asse...

Page 4: ...ts 2 Vacuum pads are excluded from this 1 year warranty A vacuum pad is a consumable part so it is warranted for a year after it is delivered Also even within the warranty period the wear of a product...

Page 5: ...ion piping Discharge port FLUID OUT Discharges the fluid taken in the pump Connect discharge piping Pilot air supply port P1 P2 Supplies air of set pressure Connect the air piping Foot Holds the produ...

Page 6: ...uch as rubber hose or an accumulator to absorb the impact pressure 4 Liquid seals To ensure that fluid does not become sealed inside the process pump when stopping the pump relieve the discharge press...

Page 7: ...ide the cracking pressure should be 0 02 MPa or less 2 Mounting Caution 1 Read the operation manual before mounting the product Read the operation manual carefully and understand the contents before m...

Page 8: ...nt or as supply air testing under user s operating conditions is recommended 5 Operating environment Warning 1 Do not use in the following environments as this can cause failure 1 Locations with an at...

Page 9: ...ice life of diaphragm and maintenance of consumable items If the operating cycle of the process pump exceeds the service life of diaphragm the diaphragm may be damaged due to deterioration If it is da...

Page 10: ...ump Adjust the volume by operating the valve 6 When the discharge volume is large flow speed is high depending on the fluid type and operating conditions there will be cavitation leading to a poor ope...

Page 11: ...ditions be sure to check it by means of experimentation 6 Compatibility is indicated for fluid temperatures specified for the respective products 60 C or less 7 These may be penetrated by fluids and t...

Page 12: ...d areas PP Diaphragm PTFE Check valve PTFE PP PFA Liquid contact seals FFKM Fluid Refer to P 11 for applicable fluids Discharge rate 1 to 45 L min 1 to 50 L min Average discharge pressure 0 to 0 4 MPa...

Page 13: ...ection procedures 1 First mark the intersection point for a discharge rate of 15 L min and a discharge pressure of 0 14 MPa 2 Find the pilot air pressure for the marked point In this case cycle 3 Hz t...

Page 14: ...edures 1 Look up from the 4 Hz switching cycle to find the intersection with SUP 0 4 MPa 2 From the point just found draw a line to the Y axis to find the air consumption The result is approximately 2...

Page 15: ...y is 100 mPa s and the discharge rate is 12 L min Since this is equivalent to 68 of the discharge rate for fresh water 12 L min 0 68 17 6 L min indicating that a discharge rate of 17 6 L min is requir...

Page 16: ...d is performed by repeating this process with the control of an external solenoid valve 5 port valve Maintenance Parts It is not recommended to disassemble the process pump However if this is necessar...

Page 17: ...on the discharge side is in an open state The pump performs suction with its own power even without priming Dry state suction lifting range up to 0 5m To restrict exhaust noise attach a silencer to th...

Page 18: ...17 Dimensions...

Page 19: ...da Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the...

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