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Safety Instructions

 

 

These  safety  instructions  are  intended  to  prevent  hazardous  situations  and/or  equipment 
damage.

 

These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” 
or “Danger.”

 

They  are  all  important  notes  for  safety  and  must  be  followed  in  addition  to  International 
Standards (ISO/IEC)

1

)

 , and other safety regulations. 

1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.

 

   

ISO 4413: Hydraulic fluid power -- General rules relating to systems.

 

   

IEC 60204-1: Safety of machinery -- Electrical equipment of machines.(Part 1: General requirements)

 

   

ISO 10218-1992: Manipulating industrial robots -Safety.

                                                                                   

 

  etc.

 

     
 
 

Caution

 

Caution

 indicates a hazard with a low level of risk which, if not avoided, could result 

in minor or moderate injury.

 

 
 

Warning

 

Warning

 

indicates a hazard with a medium level of risk which, if not avoided, could 

result in death or serious injury.

 

 
 

Danger

 

Danger

 

indicates a hazard with a high level of risk which, if not avoided, will result 

in death or serious injury.

 

 

Warning

 

1.  The  compatibility  of  the  product  is  the  responsibility  of  the  person  who  designs  the 

equipment or decides its specifications.

 

Since  the  product  specified  here  is  used  under  various  operating  conditions,  its  compatibility  with  specific 
equipment must be decided by the person who designs the equipment or decides its specifications based on 
necessary analysis and test results.   
The expected performance and safety assurance of the equipment will be the responsibility of the person who 
has determined its compatibility with the product.   
This  person  should  also  continuously  review  all  specifications  of  the  product  referring  to  its  latest  catalog 
information, with a view to giving due consideration to any possibility of equipment failure when configuring the 
equipment.

 

2. Only personnel with appropriate training should operate machinery and equipment.

 

The product specified here may become unsafe if handled incorrectly.

 

The  assembly,  operation  and  maintenance  of  machines  or  equipment  including  our  products  must  be 
performed by an operator who is appropriately trained and experienced.

 

3.  Do  not  service  or  attempt  to  remove  product  and  machinery/equipment  until  safety  is 

confirmed.

 

1. The inspection and maintenance of machinery/equipment should only be performed after measures to   

prevent falling or runaway of the driven objects have been confirmed.

 

2. When the product is to be removed, confirm that the safety measures as mentioned above are implemented 
    and the power from any appropriate source is cut, and read and understand the specific product precautions 
    of all relevant products carefully.

 

3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.

 

4. Contact SMC beforehand and take special consideration of safety measures if the product is 

to be used in any of the following conditions.

 

1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to 
    direct sunlight.

 

2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, 

  vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and 
  beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or 
  other applications unsuitable for the standard specifications described in the product catalog.

 

3. An application which could have negative effects on people, property, or animals requiring special safety   

analysis.

 

4. Use  in  an  interlock  circuit,  which  requires  the  provision  of  double  interlock for  possible  failure  by  using  a 

mechanical protective function, and periodical checks to confirm proper operation. 

 

 

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Summary of Contents for PA5013

Page 1: ...Doc no PAB OMY0027 PRODUCT NAME Process Pump MODEL Series Product Number PA5013...

Page 2: ...ons P 2 to 3 Names and functions of parts P 4 Precautions P 5 to 9 Applicable Fluids P 10 Specifications P 11 Performance Curve P 12 to 14 Working Principle P 15 Maintenance Parts P 15 Piping and Oper...

Page 3: ...nt failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The asse...

Page 4: ...ts 2 Vacuum pads are excluded from this 1 year warranty A vacuum pad is a consumable part so it is warranted for a year after it is delivered Also even within the warranty period the wear of a product...

Page 5: ...ion piping Discharge port FLUID OUT Discharges the fluid taken in the pump Connect discharge piping Pilot air supply port P1 P2 Supplies air of set pressure Connect the air piping Foot Holds the produ...

Page 6: ...uch as rubber hose or an accumulator to absorb the impact pressure 4 Liquid seals To ensure that fluid does not become sealed inside the process pump when stopping the pump relieve the discharge press...

Page 7: ...ide the cracking pressure should be 0 02 MPa or less 2 Mounting Caution 1 Read the operation manual before mounting the product Read the operation manual carefully and understand the contents before m...

Page 8: ...nt or as supply air testing under user s operating conditions is recommended 5 Operating environment Warning 1 Do not use in the following environments as this can cause failure 1 Locations with an at...

Page 9: ...ice life of diaphragm and maintenance of consumable items If the operating cycle of the process pump exceeds the service life of diaphragm the diaphragm may be damaged due to deterioration If it is da...

Page 10: ...ump Adjust the volume by operating the valve 6 When the discharge volume is large flow speed is high depending on the fluid type and operating conditions there will be cavitation leading to a poor ope...

Page 11: ...ditions be sure to check it by means of experimentation 6 Compatibility is indicated for fluid temperatures specified for the respective products 60 C or less 7 These may be penetrated by fluids and t...

Page 12: ...d areas PP Diaphragm PTFE Check valve PTFE PP PFA Liquid contact seals FFKM Fluid Refer to P 11 for applicable fluids Discharge rate 1 to 45 L min 1 to 50 L min Average discharge pressure 0 to 0 4 MPa...

Page 13: ...ection procedures 1 First mark the intersection point for a discharge rate of 15 L min and a discharge pressure of 0 14 MPa 2 Find the pilot air pressure for the marked point In this case cycle 3 Hz t...

Page 14: ...edures 1 Look up from the 4 Hz switching cycle to find the intersection with SUP 0 4 MPa 2 From the point just found draw a line to the Y axis to find the air consumption The result is approximately 2...

Page 15: ...y is 100 mPa s and the discharge rate is 12 L min Since this is equivalent to 68 of the discharge rate for fresh water 12 L min 0 68 17 6 L min indicating that a discharge rate of 17 6 L min is requir...

Page 16: ...d is performed by repeating this process with the control of an external solenoid valve 5 port valve Maintenance Parts It is not recommended to disassemble the process pump However if this is necessar...

Page 17: ...on the discharge side is in an open state The pump performs suction with its own power even without priming Dry state suction lifting range up to 0 5m To restrict exhaust noise attach a silencer to th...

Page 18: ...17 Dimensions...

Page 19: ...da Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the...

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