SMC Networks JXC5H Operation Manual Download

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No.JXC

※

-OMY0002

PRODUCT NAME

High performance type

Step Motor Controller

(Servo/24 VDC)

MODEL / Series / Product Number

JXC5H/JXC6H

Summary of Contents for JXC5H

Page 1: ...No JXC OMY0002 PRODUCT NAME High performance type Step Motor Controller Servo 24 VDC MODEL Series Product Number JXC5H JXC6H...

Page 2: ...ng 12 7 Power supply plug 12 8 Teaching box 13 2 5 Startup Procedures 14 1 Confirmation of the package content 14 2 Installation 14 3 Wiring and connection 14 4 Power ON alarm error 15 5 Operation pat...

Page 3: ...llel l O Connector 28 6 1 Parallel I O specifications 28 6 2 Parallel I O type NPN PNP type 28 1 Parallel I O input circuit same for both NPN and PNP type 28 2 Parallel I O output circuit 28 6 3 The p...

Page 4: ...mon precautions 62 13 Electric actuators Common precautions 63 13 1 Design and selection 63 13 2 Mounting 64 13 3 Precautions for Use 65 13 4 Operating environment 66 13 5 Maintenance 67 13 6 Precauti...

Page 5: ...ibility of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled in...

Page 6: ...ed due to the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pad...

Page 7: ...to setup various parameters for each operation pattern Area output The area output terminal will be activated if the electric actuator position is within the range specified by Area 1 and Area 2 in th...

Page 8: ...pply for controller input and 24 VDC power supply for parallel I O signal should be separated 5 PC is prepared by the user 6 Optional Warning Refer to section 4 External Connection for wiring P 21 Ref...

Page 9: ...ectric actuator to the high performance controller Check the following before use 1 Check the electric actuator label for the model number Check that this matches the controller 2 Check Parallel I O c...

Page 10: ...0 7 14 18 15 16 1 2 Electric actuator side Controller side 1 2 3 8 A1 B1 A6 B6 1 2 5 6 3m 3 1 5m 1 5m 5 Standard cable S Robot cable Nil 10m 1 A 8m 1 8 15m 1 B 20m 1 C Shield 1 2 3 Brown 2 Red 1 Orang...

Page 11: ...L 14 2 11 30 7 14 18 A1 1 B1 A6 B6 5 6 1 2 2 15 16 1 2 A1 B1 A3 B3 4 10 2 17 7 8 5 7 Standard cable S Robot cable Nil 3m 3 1 5m 1 5m 5 Shield 1 2 3 4 Brown 2 Red 1 Orange 6 Yellow 5 Green 3 Blue 4 Bro...

Page 12: ...A8 Grey Red A9 5 White Black A10 White Red A11 6 Light brown Black A12 Light brown Red A13 7 Yellow Black Pin No of wire Color of insulation Dot mark Dot color B1 7 Yellow Red B2 8 Light green Black...

Page 13: ...ttps www smcworld com 7 Power supply plug JXC CPW Power Supply Plug No Terminal Function Details 1 C24V Control power supply Positive control power to be supplied to the controller 2 M24V Motor power...

Page 14: ...The ring to hang the teaching box 3 Stop switch When the switch is pressed the switch locks and it stops Turn clockwise to release the lock 4 Stop guard Protector for the stop switch 5 Enable switch O...

Page 15: ...ength is specified Option Teaching box Controller setting software Actuator cable I O cable 2 Installation Please refer to the 3 4 How to install P 19 3 Wiring and connection Prepare the electric actu...

Page 16: ...o the SI serial I O connector Then remove the cause of the error referring to the 11 Alarm Detection P 54U Please refer to the manuals of the controller setting software or the teaching box for detail...

Page 17: ...reen and red Lock control Forced lock release terminal Applicable to non magnetizing lock Cable length I O cable 5m or less Actuator cable 20m or less Cooling system Natural air cooling Operating temp...

Page 18: ...nputs and COM 13 outputs and COM SI Serial I O Connector 8 pins Used to connect the teaching box PC etc ENC Encoder connector 16 pins Used to connect the actuator cable MOT Motor power connector 6 pin...

Page 19: ...e outside view of this product is as shown in the diagram below 1 Screw mount type JXC5H7 JXC6H7 2 DIN rail mount type JXC5H8 JXC6H8 For body mounting Thread mounting type when DIN rail is locked when...

Page 20: ...ow direction to lock it 2 Ground wire connection Place the grounding cable with crimping terminal and toothed washer as shown below and tighten the screw Caution The M4 screw cable with crimping termi...

Page 21: ...he controller as shown below Allow 60 mm minimum space between the front of the controller and the door lid so that the connectors can be connected and disconnected Leave enough space between the cont...

Page 22: ...PWR Power supply plug P 23 for how to wire the PWR connector Caution The controller power supply 24 VDC do not use the power supply of inrush current restraining type 4 2 MOT Motor power connector an...

Page 23: ...4 Parallel I O Wiring Example P 36 for how to wire the Parallel I O connector Please refer to 6 3 The parallel I O signal is detailed P 29 for details of each signal of parallel I O USB cable A miniB...

Page 24: ...ock release The positive power for lock release Equivalent to Phoenix Contact FMC1 5 3 ST LR 5 2 Electric wire specifications Prepare the wiring according to the following specifications to be prepare...

Page 25: ...terminal 3 Wiring of the lock release LK RLS Install an unlocking switch for adjustment or recovery during an emergency of the electric actuator with lock The switch 24 VDC Contact capacity 0 5A or m...

Page 26: ...en the teaching box is connected to the controller the teaching box s stop switch will become effective Warning The teaching box s stop switch is effective only to the controller that is connected wit...

Page 27: ...ion When shutdown is input the controller stops with maximum deceleration then the motor is turned off LK RLS 6 Ry Power supply plug the 3rd controller 1 C 24V 2 M 24V 0V 4 3 EMG DC24V 0V Controller p...

Page 28: ...4 If the electric actuator with lock is used vertically delay in response of the brake may occur when shutting off the motor power supply M24V and the moving part of the electric actuator may drop due...

Page 29: ...A13 Inside of the controller Outside COM 10 A1 OUT0 B1 ALARM B13 Inside of the controller Outside OUT0 B1 ALARM B13 10 COM A2 No Item Specification 1 Output circuit Internal circuit and photo coupler...

Page 30: ...sic parameter until the electric actuator stops The remaining stroke will be on hold as long as HOLD is ON and when HOLD is turned OFF the electric actuator restart to travel the remaining stroke When...

Page 31: ...e of the each output signal 1 During the positioning operation the SETUP input will be disabled whilst hold is in operation SETUP and DRIVE can only be accepted during the above conditions An Alarm co...

Page 32: ...At the origin when within the default in position in the Basic parameter During positioning operation Turns ON when the current position is within Step data position positioning range During pushing o...

Page 33: ...2 The electric actuator is at the origin On completion of SETUP OFF OFF ON Release ON ON 2 During movement by positioning pushing operation OFF ONP 4 ON Release ON ON 2 The electric actuator is paused...

Page 34: ...0 0 1 9 0 0 1 0 0 1 10 0 0 1 0 1 0 10 0 0 1 0 1 0 11 0 0 1 0 1 1 11 0 0 1 0 1 1 12 0 0 1 1 0 0 12 0 0 1 1 0 0 13 0 0 1 1 0 1 13 0 0 1 1 0 1 14 0 0 1 1 1 0 14 0 0 1 1 1 0 15 0 0 1 1 1 1 15 0 0 1 1 1 1...

Page 35: ...1 0 0 1 0 1 1 11 0 0 1 0 1 1 12 0 0 1 1 0 0 12 0 0 1 1 0 0 13 0 0 1 1 0 1 13 0 0 1 1 0 1 14 0 0 1 1 1 0 14 0 0 1 1 1 0 15 0 0 1 1 1 1 15 0 0 1 1 1 1 16 0 1 0 0 0 0 16 0 1 0 0 0 0 17 0 1 0 0 0 1 17 0 1...

Page 36: ...0 1 0 43 1 0 1 0 1 1 43 1 0 1 0 1 1 44 1 0 1 1 0 0 44 1 0 1 1 0 0 45 1 0 1 1 0 1 45 1 0 1 1 0 1 46 1 0 1 1 1 0 46 1 0 1 1 1 0 47 1 0 1 1 1 1 47 1 0 1 1 1 1 48 1 1 0 0 0 0 48 1 1 0 0 0 0 49 1 1 0 0 0 1...

Page 37: ...lies B12 ESTOP B13 ALARM B11 SVRE B10 INP B9 SETON B8 AREA B7 BUSY B6 OUT5 B5 OUT4 B4 OUT3 B3 OUT2 B2 OUT1 B1 OUT0 A13 SVON A12 RESET A11 DRIVE A10 HOLD A9 SETUP A8 IN5 A7 IN4 A6 IN3 A5 IN2 A4 IN1 A3...

Page 38: ...ination of data can be selected Normal mode In Normal mode a more detailed setup can be made conditions for the electric actuator and controller etc than in Easy mode You can change three kinds of set...

Page 39: ...nit mm Acceleration 1 to Max ACC DEC of the basic parameter The acceleration to reach to the Speed Unit mm s2 Deceleration 1 to Max ACC DEC of the basic parameter The deceleration to reach to the Spee...

Page 40: ...the AREA output will be turned ON Unit mm If the current position is within the range between the Area1 and Area2 the AREA output will be turned ON If Area1 Area2 the alarm Step Data ALM1 will be acti...

Page 41: ...s the trapezoid acceleration deceleration parameter S motion rate Fixed value This is the fixed value for this controller It should not be changed Stroke 1 This defines the positive side limit of the...

Page 42: ...data can be changed Value Description 1 Common Step data Basic parameter Return to origin parameter Step data 2 Common Basic parameter Return to origin parameter XX Enable SW 1 to 2 This defines the s...

Page 43: ...t Sensor type Option 1 Undefined parameter No 11 Undefined parameter No 12 1 The range varies depending on the electric actuator Please refer to the manual of the electric actuator for more details 2...

Page 44: ...force level at which to set the origin XX ORIG time Fixed value This is a fixed value for the controller Do not change the setting ORIG speed 1 The allowable speed to move to origin XX ORIG ACC DEC 1...

Page 45: ...ction opposite to the return to origin direction Refer to 2 in the figure below The position after the travel becomes the origin Return to origin signal Move in the return to origin direction Stop the...

Page 46: ...tarting point of the pushing process the operation will be completed In such case the INP output will be turned OFF Speed Position 3 Movement of the work piece after the completion of the pushing proc...

Page 47: ...30 ms between input signals and maintain the state of the signal for a minimum of 15 ms recommendation is 30 ms because PLC processing delays and controller scanning delays can occur 8 5 Methods of i...

Page 48: ...n DRIVE input Start moving to the position of No 1 OUT0 to OUT5 turns off 3 INP output turns off 4 BUSY output turns on 5 Turn off DRIVE input 6 OUT0 output turns on No 1 output turns on 7 INP output...

Page 49: ...OUT0 to OUT5 turns off 3 INP output turns off 4 BUSY output turns on 5 Turn off DRIVE input 6 OUT0 output turns on No 1 output turns on Move at low speed after passing the Position of the No 1 Push th...

Page 50: ...urn to origin operation has been completed 2 Positioning operation Procedures Timing chart Positioning operation 1 Input step data No IN0 to IN5 2 DRIVE is turned ON OUT0 to OUT 5 is turned off Scan t...

Page 51: ...m IN0 to IN5 After this if DRIVE is turned OFF the step data number will be output from the outputs OUT0 to OUT5 3 BUSY is turned ON The Pushing operation starts 4 When INP output is turned ON and BUS...

Page 52: ...electric actuator stops Procedures Alarm reset Timing chart Alarm reset 1 An alarm is activated ALARM is turned OFF and the output OUT0 to OUT3 is turned ON 2 RESET is turned ON 3 ALARM is turned ON...

Page 53: ...d 2 ESTOP is turned OFF 3 BUSY is turned OFF The electric actuator stops SVRE is turned OFF If the electric actuator has a lock 4 The stop EMG input is turned ON The stop release command 5 ESTOP is tu...

Page 54: ...ion of Step Data No 2 6 Input step data No IN0 to IN5 7 DRIVE is turned ON Receive the step data no 2 from the input IN0 to IN5 Then if the DRIVE is turned OFF the step data will be output from the ou...

Page 55: ...F The status of output terminal for each alarm group is as follows Alarm group Parallel output ALARM OUT0 OUT1 OUT2 OUT3 Alarm group B OFF OFF ON OFF OFF Alarm group C OFF OFF OFF ON OFF Alarm group D...

Page 56: ...nd basic parameters setting Caution Please confirm this pushing force and minimum speeds of Data maximum speed and 0 or more of the electric actuator with the electric actuator manual or the catalog T...

Page 57: ...ator movement specified in the step data Caution If the operation method of step data is INC take care with the position where operation starts and the travel distance The reacting force is outside th...

Page 58: ...y pushing force pushing Sensor Contact A contact a 2 Return to origin with sensor SW The origin sensor is not effective Disabled or Sensor Contact A contact a Alarm is generated with the conditions ab...

Page 59: ...range During SVON Countermeasure Make sure that the voltage supplied to the motor power M24V of the controller is within specification Caution If the power supply is inrush current control type a volt...

Page 60: ...or the catalogue of the electric actuator for the method of operation of the electric actuator The current limit has been exceeded 01 148 Over load D RESET SVON Input Contents The output current accu...

Page 61: ...SVON input is ON The output current exceeded the specification 01 194 Over current E Power off Contents The output current of the power circuit is extraordinarily high Countermeasure Make sure that th...

Page 62: ...curred Countermeasure Please contact SMC The write limit of the EEPROM is roughly 100 000 times CPU error 01 198 CPU failure E Power off Contents The CPU is not operating normally It is possible that...

Page 63: ...r the product 7 Avoid twisting folding rotating or applying an external force to the cable Risk of electric shock wire break contact failure and loss of control for the product can happen 8 Fix the mo...

Page 64: ...r abnormal conditions such as a power outage or a manual emergency stop of whole system 7 Consider the action when operation is restarted after an emergency stop or abnormal stop of whole system Desig...

Page 65: ...e load in such a way that there is no interference at any point within the stroke Do not scratch or dent the sliding parts of the product tube or piston rod etc by striking or grasping them with other...

Page 66: ...d product combined as delivered for use The product is set in parameters for shipment If it is combined with a different parameter failure can result 2 Check the product for the following points befor...

Page 67: ...traviolet ray i Environment at an altitude of 1000 meters or higher Heat radiation and withstand voltage will decrease Contact SMC for details 2 Do not use in an environment where the product is direc...

Page 68: ...ces and run away of equipment etc and then cut the power supply to the system When machinery is restarted check that operation is normal with the electric actuators in the proper positions 3 When movi...

Page 69: ...lerates the wear to the lock 5 Do not apply liquid or oil and grease to the lock or its surrounding When liquid or oil and grease is applied to the sliding part of the lock its holding force will redu...

Page 70: ...he system immediately 14 2 Handling Warning 1 The inside of the controller and its connector should not be touched It may cause an electric shock or damage to the controller 2 Do not perform the opera...

Page 71: ...stall this product in a place subject to vibrations and impacts It may cause an electric shock fire or injury 3 Take measure so that the operating temperature of this controller and its peripheral dev...

Page 72: ...be taken Ground the surge absorber for lightning separately from the grounding of the controller and its peripheral devices 14 6 Ground Warning 1 Be sure to ground to ensure noise immunity of the cont...

Page 73: ...that this product is damaged due to the operating conditions applications please contact SMC to discuss appropriate measures JXC5H JXC6H System does not operate correctly LED is OFF ALM LED turns on r...

Page 74: ...ommunication cable is installed Please install the USB driver of USB cable The USB driver s installation starts when the communication cable is connected with PC Refer to the Installation Manual for s...

Page 75: ...ich generates the magnetic force such as a magnet or electro magnetic coil around the actuator The equipment which generates the magnetic force should be kept away from the motor For example keep 40 m...

Page 76: ...sed write the data which is identical with the product number of the actuator used Influence of a magnetic force Check if there is equipment which generates the magnetic force such as a magnet or elec...

Page 77: ...Operation Manual Correct the wiring and check that the input output of each signal is correct Separate the power supply for the PWR controller input and the parallel I O signal power supply 4 External...

Page 78: ...d electric actuator matches with the electric actuator which is applicable to the controller 3 Product Specifications P 16 If the blank controller is used write the data which is identical with the pr...

Page 79: ...Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the m...

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