SMC Networks IP8101 Series Operation Manual Download Page 3

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No.DIG-31900-OM002

Mode Change

Parameter Functioning in Manual Mode

Reflection of Changed Content in Parameter Mode

Auto Mode Operation

Auto Mode

Display Switching Method in Auto Mode

Manual Mode Operation

Setting Parameters

Parameter Code

Parameter Code Detail

How to Change Values

Parameter Setting Procedure

Parameter Setting Default Value List

Operation Procedure Panel on PCB Cover

Improved Controllability

Scale Plate Adjustment

Maintenance and Check

Caution on Handling

Operation

Handling

Air Supply

Operation Environment

Troubleshooting, Error Code and Check Code

Troubleshooting

Error Code List

Check Code List

How to Order

Drawing

Summary of Contents for IP8101 Series

Page 1: ...No DIG 31900 OM002 H SMART POSITIONER ROTARY TYPE PRODUCT NAME IP8101 Series MODEL Series...

Page 2: ...tput Function IP8101 030 and IP8101 033 15 With Output Function IP8101 032 and 52 IP8101 034 15 Electrical Wiring 16 ATEX Intrinsic Safety Type of Explosion Protected Construction 17 ATEX Intrinsic Sa...

Page 3: ...de 29 Parameter Code Detail 30 How to Change Values 39 Parameter Setting Procedure 40 Parameter Setting Default Value List 63 Operation Procedure Panel on PCB Cover 64 Improved Controllability 64 Scal...

Page 4: ...of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrect...

Page 5: ...ur responsibility a replacement product or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of t...

Page 6: ...3 0 7MPa Standard stroke 60 100 3 Sensitivity 0 2 F S or less 4 Linearity 1 F S or less 4 Hysteresis 0 5 F S or less Repeatability 0 5 F S or less Temperature coefficient 0 05 F S or less Max output...

Page 7: ...the loop conditions 5 ANR shows standard air in accordance with JIS B0120 6 The visibility of LCD display may be reduced at lower temperature This does not affect the positioner operation 7 Voltage b...

Page 8: ...ully with increased force Set to ON fully closed 0 5 and fully open 99 5 at the time of factory shipment 600 Dead band Changes the deviation where the dead band is applied 700 Valve opening characteri...

Page 9: ...e for the connected actuator Perform calibration of the input current as necessary Normally this is not required With reference to Example of Mounting on Actuator select the bracket suitable for the a...

Page 10: ...increases and pressure at OUT 2 decreases causing actuator 14 to move The motion of actuator 14 is transmitted through the fork lever type fitting feedback shaft 10 and angle sensor 9 The displacemen...

Page 11: ...nd perform the Simple balance adjustment parameter code C20 and calibration parameter code C30 Example of Mounting on Actuator IP610 IP6100 and IP8100 offer interchangeability in mounting pitch with I...

Page 12: ...e fork lever angle to avoid interference with the positioner foot when the positioner fork pin unit rotates along with the actuator Also the effective angle of the positioner angle sensor is 60o and t...

Page 13: ...ounting the mounting dimensions of fork lever type fitting S can be adjusted to be interchangeable with IP610 Body cover 2 types of body cover unit can be selected These can be ordered for replacement...

Page 14: ...actuator which rotates clockwise as pressure increases and the OUT2 port of the positioner to the air port of the double acting actuator which rotates counterclockwise as pressure increases Single Ac...

Page 15: ...No DIG 31900 OM002 14 Table 6 Piping Layout...

Page 16: ...se see ATEX Intrinsic Safety Type of Explosion Protected Construction 52 IP8101 0 4 M Without Output Function IP8101 030 and IP8101 033 1 Remove the positioner body cover 2 Connect the input current w...

Page 17: ...24V DC Load resistance 24V DC 10V DC 24mA DC 583 Up to 0 to 583 3 Alarm output for non explosion protected specification requires 10mADC or more to operate the main circuit of the internal switch and...

Page 18: ...aintain explosion protected construction the electric circuit should not be changed 11 Safety Barriers used in the positioner supply circuit must be linear resistive output type barriers in accordance...

Page 19: ...current for HART communication PEPPERL FUCHS Inc KFD2 SCD Ex1 LK For analog output PEPPERL FUCHS Inc KFD2 STC4 Ex1 For alarm output PEPPERL FUCHS Inc KFD2 SOT2 Ex2 Transistor output passive type PEPP...

Page 20: ...al Analog output terminal Alarm output terminal Hold down together Set button Parameter Manual Lights up in parameter mode Lights up in manual mode Auto Lights up in auto mode Alarm 1 Lights up when a...

Page 21: ...y occur In such cases hold down the set button for 1sec or longer to return to the previous calibration mode and then continue the adjustment referring to the Error Code List 1 For the electric wiring...

Page 22: ...pilot valve unit auto manual switching screw approx 1 8 turn to the manual side paying attention to the actuator rotation 6 4 OUT1 output reaches its maximum and the actuator is located at its end pos...

Page 23: ...or manual stroke Supply pressure gauge OUT1 pressure gauge 6 Auto and manual mode can be switched by rotating the pilot valve unit auto manual switch screw to the manual M side as shown in Fig 18 A sm...

Page 24: ...e OUT1 port and if it is any value other than 0MPa rotate the balance adjusting screw counterclockwise until the reading reaches 0MPa 7 4 Rotate the adjusting screw clockwise gradually checking the pr...

Page 25: ...10 4 After the actuator stops check the LCD If it shows good Good calibration the CAL mode selection screen automatically returns and adjustment is finished 8 Actuators which take 1 sec or more per de...

Page 26: ...od Good indicated and go back to step 3 StP3 for readjustment 3 If the LCD displays good Good the calibration CAL mode selection screen returns automatically and adjustment has been completed 11 1 to...

Page 27: ...or 1sec or longer again 4 LCD bars are displayed during calibration 5 LCD displays pass PASS after calibrating the input current has been completed and the calibration CAL mode selection screen return...

Page 28: ...f the input current is cut off during the parameter change the setting value during the change will be deleted In that case be sure to return to the parameter mode after restarting the potisioner and...

Page 29: ...e for the actuator When the button is released the display shows the position value of the actuator actual actuator s opening at that time or or Input value Position value or Push or Release Up button...

Page 30: ...mode button to go back to the parameter code flashing status 1 5 To enter the lower hierarchy press the set button for 1sec or more To go back press the mode button for 1sec or more to display a sub...

Page 31: ...Table 9 0 100 0 100 200 dir 200 rvS 0 100 Stroke Input current Fig 24 3 Direct direction means an actuator s operation direction which is determined by air output from OUT 1 port on the positioner s b...

Page 32: ...tisfied 320 310 40 0 Example of connecting 2 units of IP8101 unit 1 unit 2 if 200 dir is selected 0 100 50 Unit 1 Unit 2 0 100 Stroke Input current 300 on 310 0 0 320 50 0 300 on 310 50 0 320 100 0 Fi...

Page 33: ...an to be set 420 410 60 0 Example with 400 ON 410 10 0 and 420 90 0 when 200 dir is selected 100 20mA 0 4mA 0 100 Stroke Input current 10 90 400 on 400 oFF Fig 26 When this zero point span setting is...

Page 34: ...ON is selected the fully closed setting 510 input current range between 0 0 and 10 0 and the fully open setting 520 input current range between 90 0 to 100 0 can be set The default value at shipping i...

Page 35: ...lygonal line settings The default value at shipping is 700 Lin Linear When user s definition USEr is set the following 11 data can be set 7 However the setting range is between 20 0 and 120 0 750 Inpu...

Page 36: ...ing 0 001 to 9 999 822 Integrated time setting 0 000 to 9 999 11 823 Differentiation time setting 0 000 to 9 999 11 Simple adjustment for PID constant EASy 831 Proportional gain setting 10 to 10 832 I...

Page 37: ...over the setting 12 When an alarm is output which will be indicated on a LCD indicator See Contents of LCD Display for detail 910 Alarm 2 can be selected by setting ON 13 or OFF The default at shippin...

Page 38: ...og output will follow the position value P value Input value S value will have no influence over the setting 15 14 Note that once the input current is cut off analog output value that was previously i...

Page 39: ...nstant can be automatically set 17 Fig 32 4mA 20mA 0 100 Input current Stroke 200 dir Auto setting Auto setting C40 C50 Input current adjustment Input current of 4mADC and 20mADC can be calibrated Con...

Page 40: ...PAR M PAR M PAR M PAR M One press on the mode button can move the flashing digit to the next on the left One press on the mode button can move the flashing digit to the smallest digit Fig 33 One pres...

Page 41: ...mode 2 Select split range mode on or non split range mode oFF with Down or Up button 3 When split range mode on is selected enter the value change mode with the set button When non split range mode o...

Page 42: ...Hold down Down or Up button for 1sec or longer As setting lower limit in clause 4 above set the upper limit within the range of 40 0 to 125 0 with 320 After changing hold down mode button for 1sec or...

Page 43: ...e When selecting non zero point span mode oFF hold down mode button for 1sec or longer to set the value 4 Hereafter only when on is set For setting the lower value with 410 hold down set button for 1s...

Page 44: ...hen during the mode is selected hold down set button for 1sec or longer to start value change mode When oFF mode is selected hold down mode button for 1sec or longer to set the value 4 Hereafter only...

Page 45: ...imit setting Lower limit setting or Fig 37 Mode button 1s Set button 1s Mode button 1s Set button 1s Mode button 1s Set button 1s Mode button 1s Set button 1s Set dead band d b Procedure LCD display 1...

Page 46: ...Quick opening 50 qO50 User USEr 3 When selecting other than user USEr hold down mode button for 1sec or longer to select To select user USEr hold down set button for 1sec or longer to start value chan...

Page 47: ...6 Hold down the mode button for 1sec or longer Hold down again for 1sec or longer after interval or Select quick opening 1 50 Select quick opening 1 25 Select equal percentage 1 50 Select equal percen...

Page 48: ...Set button 1s Mode button 1s Set button 1s 50 position setting 60 position setting 70 position setting 80 position setting 0 position setting 20 position setting 30 position setting 40 position settin...

Page 49: ...with 811 hold down the set button for 1sec or longer After values start to flash change the value within the range of 0 001 to 9 999 After changing hold down the mode button for 1sec or longer to set...

Page 50: ...t parameter change mode 2 Select easy EASy by Down or Up button Hold down set button for 1sec or longer to start changed constant select mode 3 Select the constant to be changed by Down or Up button T...

Page 51: ...on 1s Mode button 1s Set button 1s C P constant I constant D constant Fig 40 2 or Mode button 1s Set button 1s Mode button 1s Set button 1s Fig 40 3 D or Mode button 1s Set button 1s Mode button 1s Se...

Page 52: ...ect alarm mode hold down set button to start the mode for set details Hereafter only when on is set Select the limiter mode by Down or Up button and hold down set button Select by Low Lo up UP and hol...

Page 53: ...g 41 2 Mode button 1s Set button 1s or or E F Mode button 1s Set button 1s Mode button 1s Set button 1s Mode button 1s Set button 1s Mode button 1s Set button 1s Fig 41 or E Lower limiter Upper limite...

Page 54: ...ect alarm mode hold down set button to start the mode for set details Hereafter only when on is set Select the limiter mode by Down or Up button and hold down set button Select by Low Lo up UP and hol...

Page 55: ...setting Mode button 1s Set button 1s or or Mode button 1s Set button 1s Mode button 1s Set button 1s Mode button 1s Set button 1s Mode button 1s Set button 1s Fig 42 or Lower limiter Upper limiter Mo...

Page 56: ...rent of the torque motor 19 For adjustment procedure see 3 Simple balance current adjustment of Initial Adjustment Adjust zero span and PID constant automatically 20 For adjustment procedure see 4 Cal...

Page 57: ...alue by rotating the balance adjusting screw 25 26 5 Press the mode button to return calibration mode selection display 22 This adjustment becomes available only after initial adjustment 23 This funct...

Page 58: ...r Up button at calibration mode to select span SPn Hold down the set button for 1sec or longer 2 Go Go is displayed for confirmation It is necessary to ensure no danger because the actuator operates T...

Page 59: ...pan adjustment PID adjustment Simple balance current adjustment Angle adjustment J K L M N O or or or or or or or Mode button 1s Set button 1s Mode button 1s Set button 1s Fig 44 Fork lever angle I Mo...

Page 60: ...current being evaluated After balance Current adjustment Balance current readjustment K Fig 44 3 Mode button 1s Set button 1s Set button 1s Set button 1s Readjustment necessary Normal end L Fig 44 4...

Page 61: ...stment necessary Mode button 1s Set button 1s Set button 1s Set button 1s N Fig 44 6 Normal end Balance current adjustment necessary Mode button 1s Set button 1s Set button 1s Mode button 1s Fig 44 7...

Page 62: ...d Not completed Balance current readjustment necessary Hunching occurred P Q Fig 45 Normal end Set button 1s Return step3 to re adjust P Balance current readjustment Button operation 2sec later Forced...

Page 63: ...Button operation 2sec later Forced escape Adjustment not completed PID constant not perfect Normal end Hunting not converged Fig 45 2 Hunting not occurred Hunting occurred Hunting converged Set butto...

Page 64: ...changeable 200 Operating direction dir 300 Split range setting oFF 0 0 100 0 400 Zero span setting oFF 0 0 100 0 500 Forced fully close open on 0 5 99 5 600 Dead band 0 0 700 Valve open degree charact...

Page 65: ...hod Caution Time to reach target value is slow Increase the easy adjustment integral time I constant by one level within the range that overshoot does not occur 1 Increase the easy adjustment proporti...

Page 66: ...If indicator position does not match with 50 of the gauge even if adjusted adjust the fork lever unit angle correctly referring Initial Adjustment 1 3 Confirm if the indicator indicate 0 and 100 of th...

Page 67: ...e positioner for maintenance or replacing unit parts after installation make sure the supply pressure is shut off and all residual air pressure is released from piping When the fixed orifice is clogge...

Page 68: ...whether direct or in reverse If reverse operation is selected in parameter mode parameter code 200 when power supply is turned off OUT1 output will become 0MPa and the positioner will start moving to...

Page 69: ...g the air supply and be sure to perform Simple balance current adjustment through the calibration mode parameter code C20 Then apply the air while biAS is indicated on the LCD and perform the Simple b...

Page 70: ...he piping Check the piping and fitting to stop leaks 66 Operation mode is different Change the operation mode auto manual mode 27 Fixed orifice and nozzle are clogged Inspect and clean the pilot valve...

Page 71: ...eed back shaft and actuator Eliminate the play and properly mount them 10 to 12 The input current itself is unstable Check the input current system Ground properly 15 16 67 Rotation resistance of the...

Page 72: ...oken Torque motor line is broken Supply pressure Check the positioner and actuator piping Perform a simple balance adjustment parameter code C20 Check that the potentiometer output and torque motor li...

Page 73: ...troller Stop hunting with the PID constant setting parameter code 800 See Improved Controllability 0005 Impossible to check the balance current simple balance adjustment parameter code C20 has not bee...

Page 74: ...is equipped for electric connection Pressure gauge 3 1 0MPa Type 101 Smart positioner Rotary type Accessory 1 Nil No accessory C Fork lever type fitting M Long type M8 1 5 D Fork lever type fitting S...

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Page 85: ...pressed Air Cleaning Equipment Add the Electric wire diameter G 10 05 14 Compressed Air Cleaning Equipment was deleted Error in writing was corrected H 20 7 10 Change of Approval No 4 14 1 Sotokanda C...

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SMC Networks IP8101 Series, Operation Manual

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