ABB TZIDC-200 Commissioning Instructions Download Page 1

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CI/TZIDC-200/210/220-EN

TZIDC-200, TZDIC-210, TZIDC-220

Commissioning Instructions

Electro-Pneumatic Positioner
TZIDC-200, TZIDC-210, TZIDC-220

Summary of Contents for TZIDC-200

Page 1: ...CI TZIDC 200 210 220 EN TZIDC 200 TZDIC 210 TZIDC 220 Commissioning Instructions Electro Pneumatic Positioner TZIDC 200 TZIDC 210 TZIDC 220...

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Page 3: ...any Tel 49 551 905 534 Fax 49 551 905 555 CCC support deapr de abb com Copyright 2009 by ABB Automation Products GmbH Subject to changes without notice This document is protected by copyright It assis...

Page 4: ...ation 7 2 Ex relevant safety instructions 8 3 Mounting 9 3 1 Operating conditions at installation site 9 3 2 Mechanical mount 9 3 2 1 General 9 3 2 2 Mounting on linear actuators 11 3 2 3 Mounting on...

Page 5: ...left the factory in a safe maintenance free state The information in the manual must be observed and followed in order to maintain this state throughout the period of operation Modifications and repai...

Page 6: ...tance of all parts coming into contact with the materials to be measured ABB Automation Products GmbH will gladly support you in selecting the materials but cannot accept any liability in doing so The...

Page 7: ...y information may result in death or severe injury WARNING Bodily injury This symbol in conjunction with the signal word Warning indicates a potential electrical hazard Failure to observe this safety...

Page 8: ...uluftdruck 1 4 6 bar TZIDC Output Ausgang Loss of electr supply Stromlos Options Optionen ABB Automation D 32425 Minden Made in Germany 0032 analog feedback electr limit switch mech limit switch FSK p...

Page 9: ...fil the requirements of the DIN EN 61140 VDE 0140 Part 1 basic requirements for secure separation For secure separation run the supply lines separated from contact dangerous electrical circuits or add...

Page 10: ...le certificate Manipulation of the devices by users is not permitted Modifications to the units may only be performed by the manufacturer or an explosion protection specialist The splash guard cap mus...

Page 11: ...et to factory settings Never start Autoadjust before restoring factory settings 3 1 Operating conditions at installation site Important Before installation check whether the TZIDC 200 TZIDC 210 TZIDC...

Page 12: ...ors 3 Operating range for linear actuators 4 Operating range for rotary actuators Important During installation make sure that the actuator travel or rotation angle for position feedback is implemente...

Page 13: ...he following table Fig 4 Mounting kit for linear actuators Lever 4 with follower pin for stroke adjustment 10 35 mm 0 39 1 38 inch or 20 100 mm 0 79 3 94 inch Follower guide 13 with two screws 10 spri...

Page 14: ...the lever unless preassembled Fig 6 Insert spring 8 on bolt with follower pin 9 Slip the plastic washer 7 onto the bolt and compress the spring with it Insert the bolt with compressed spring into the...

Page 15: ...rrows Hand tighten the screw 7 on the lever Hold the prepared positioner with loose mount bracket 1 to the actuator so that the follower pin for the lever enters the follower guide to determine which...

Page 16: ...umnar yoke Fig 9 Hold the mount bracket 3 in the proper position on the columnar yoke 2 Insert the U bolts 1 from the inside of the columnar yoke 2 through the holes for the mount bracket Add the wash...

Page 17: ...ke range of the valve to the operating range for the position sensor Moving the link point inward increases the rotation angle of the sensor Moving the link point outward reduces the sensor s rotation...

Page 18: ...rdance with VDI VDE 3845 the following mounting kit is available Fig 11 Adapter 1 with spring 5 each four screws M6 4 spring washers 3 and shim 2 to attach the mounting bracket 6 on the positioner eac...

Page 19: ...the home position and rotational direction of the actuator determine in which position the feedback shaft 1 for the positioner must be pre adjusted and in which position the adapter 2 must be placed t...

Page 20: ...00 210 220 EN 2 Attach mounting bracket on the positioner Fig 13 1 Mounting bracket 3 Attach positioner to the actuator Fig 14 Important After mounting the unit check whether the operating range for t...

Page 21: ...ency shutdown module and the proximity switches or microswitches insert the wire ends from the left into the respective screw terminals and hand tighten the screws access from above To connect a plug...

Page 22: ...e shutdown module 4 Installation kit for digital position feedback either proximity switches or 24 V microswitches 5 Same as 4 6 Digital output DO 1 7 Digital input DI 1 8 Signal 4 20 mA 9 Grounding s...

Page 23: ...mpurities on the pipe and positioner can damage components Dust splinters and any other particles must be blown off the pipe before it is connected To connect the air pipes G1 4 or 1 4 18 NPT tap hole...

Page 24: ...vailable The corresponding pipe connections must be included The level of supply pressure must be adjusted to the output pressure in the actuator required to provide increased actuating force The oper...

Page 25: ...ed release the control button Press again and hold down until the countdown ends Release this starts Autoadjust For rotary actuators 1 Press and hold down until is displayed release the control button...

Page 26: ...arameter conf mA C conf mA C 1 1 Control mode 1 without adaptation the control parameter conf mA C conf mA C 1 2 Manual adjustment 2 in the operating range Adjust via or 3 conf mA C conf mA C 1 3 Manu...

Page 27: ...nical end position Check the end positions The rotation angle is displayed in degrees For high speed mode press and simultaneously Recommended range between 28 28 for linear actuators between 57 57 fo...

Page 28: ...n or for approximately three seconds The unit will switch to the operating level mode 1 3 manual adjustment within the sensor range Check the mount and correct if necessary Then run Autoadjust again 6...

Page 29: ...3 Setting the bus address Press or to set the correct value Press and hold down Wait for the countdown to go from 3 to 0 Release The new bus address is saved 4 Switch to parameter 1 6 Return to operat...

Page 30: ...ode ENTER Displays the software revision 6 2 3 Operating modes Selection from the operating level Press and hold down Press and release as often as required to display the selected operating mode Rele...

Page 31: ...0 X Type Intrinsically safe equipment Device class II 2G EEx ib IIC Temperature class T4 T5 T6 Permissible ambient temperature T4 40 C Tamb 85 C T5 40 C Tamb 50 C T6 40 C Tamb 35 C IECEx Ex ib IIC T6...

Page 32: ...II Div 1 Grp E F G CL III ATEX GOST Ukraine II 2G EEx d II C T4 T5 T6 Type Examination Test Certificate DMT 02 ATEX E 029 X Type Flameproof enclosure for equipment Device class II 2G EEx ib IIC Tempe...

Page 33: ...Ex relevant specifications CI TZIDC 200 210 220 EN TZIDC 200 TZIDC 210 TZIDC 220 EN 31...

Page 34: ...ut notice Printed in the Fed Rep of Germany 12 2009 ABB 2009 3KXE341008R4401 CI TZIDC 200 210 220 EN ABB Limited Salterbeck Trading Estate Workington Cumbria CA14 5DS UK Tel 44 0 1946 830 611 Fax 44 0...

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