SMC Networks IDFA6E-20-A Operation Manual Download

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IDX-OM-W089

PRODUCT NAME

Refrigerated Air Dryer

MODEL / Series

IDFA6E-20-A,C,G,H,K,L,R,T,V

Please read this manual prior of using the air dryer.

Keep the manual

readily available for reference.

Operation Manual

Summary of Contents for IDFA6E-20-A

Page 1: ...OM W089 PRODUCT NAME Refrigerated Air Dryer MODEL Series IDFA6E 20 A C G H K L R T V Please read this manual prior of using the air dryer Keep the manual readily available for reference Operation Man...

Page 2: ...government agency for proper installation and usage This manual explains about installation and trial operation of the product These tasks should be performed only by individuals with the proper train...

Page 3: ...ents i 7 Chapter 1 Parts Name and Functions 1 1 Parts Names and Functions 1 1 Chapter 2 Transportation Installation 2 1 Transportation 2 1 2 2 Installation 2 2 2 2 1 Location 2 2 2 2 2 Anchorage 2 2 2...

Page 4: ...ctions 11 1 11 2 Specification 11 1 Chapter 12 Specification for Option_L 12 1 Safety instructions 12 1 12 2 Specification 12 1 12 3 Installation 12 2 12 4 Maintenance 12 2 Chapter 13 Specification fo...

Page 5: ...covered it may take a longer starting period than usual starting or may not start due to the protective devices In this case turn off the ON OFF switch on dryer panel and wait 3 minutes After this ste...

Page 6: ...his manual Identify problems according to Chapter 5 Troubleshooting Ask repair and maintenance Warning The product should not be operated in the event of any problems When the product gets out of orde...

Page 7: ...eration there is the danger of burn injury resulting from contact with them What is more there is also the danger of burn injury due to remaining heat after the power supply is cut Therefore wait unti...

Page 8: ...u should collect the refrigerant with proper evacuation system The collected refrigerant should be properly recycled by qualified agency Only personnel with proper credentials are allowed to handle re...

Page 9: ...of all warning labels i 2 9 Other Label Please confirm the type and the content of the specification described in the label Front Front CAUTION CAUTION CAUTION CAUTION 1 Read manual before operation 2...

Page 10: ...ould be properly recycled by qualified agency Only personnel with proper credentials are allowed to handle refrigerant Only properly trained and qualified personnel are allowed to remove the cover pan...

Page 11: ...e incurred due to the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products Comp...

Page 12: ...ration Use it for ON OFF operations Evaporation thermometer EVAPORATING TEMP Indicates the temperature of refrigerant of low pressure side During normal driving it indicates in the green zone Drain Tu...

Page 13: ...ve this cover Connect the power cable through the membrane grommet Customer connection side Terminal Connecting Screw M3 Applied Pressure Terminal 1 25 3 Width 6 5mm and below Rear panel There is a te...

Page 14: ...mable or explosive gas are Locations where corrosive gas solvent combustible gas are Locations that receive direct sunlight or where radiant heat is generated Locations where ambient temperature is be...

Page 15: ...the operating pressure and temperature And connect it firmly to prevent air leakage Provide bypass piping to make it possible to do maintenance without stopping the air compressor If a metallic flexib...

Page 16: ...cept terminal block Attach the cover or the rear panel as it were Warning No one but qualified person should do the wiring work Before wiring you must cut the power off for safety Do not work under an...

Page 17: ...the body of the product Residual compressed air pressure release procedure Even while the dryer is removed only when compressed air is needed open the bypass piping valve Close the compressed air inle...

Page 18: ...exhausted from the ventilation grille Place of the ventilation grille Right Side Ventilation Grille Open the IN Out side valve slowly Make sure the bypass valve is completely closed Confirm there is...

Page 19: ...start operation If any abnormalities occur immediately stop the operation Turn off the illuminated switch of the product and then the breaker to the power supply There is no leakage of compressed air...

Page 20: ...odical Maintenance 4 2 1 Cleaning of ventilation grille suction grille Clean dust and other foreign particles from the ventilation area with vacuum cleaner or air blow nozzle once a month Danger Durin...

Page 21: ...the air dryer will remain hot there is a risk of burns due to residual heat after the power is switched off So do not carry out replacement work until the temperature of these parts has fallen to 50...

Page 22: ...nd shake it well to clean Check the case O ring for damage such as scratches twisting or foreign particles attached to it Then apply grease thinly and fit it in the groove in the case assembly Fit the...

Page 23: ...part except the drain separator part The drain separator part cannot be exchanged Auto drain strainer and bowl packing product number for replacement Product number Product name QTY IDF S0002 Auto dr...

Page 24: ...ed Turn off the power supply and contact SMC Running lamp extinguishes and compressor stops during operation but resumes normal operation illuminating the lamp after a period of time The product is in...

Page 25: ...mbient temperature as much as possible The ventilation port is obstructed by a wall or clogged with dust Keep the product 600mm or more away from the surrounding walls Clean the ventilation ports once...

Page 26: ...nt A AC200V 50 60Hz 1 2 1 3 Power Sonsumption W AC200V 50 60Hz 180 202 Circuit Breaker Rated current 5A Sensitive current 30mA Condenser Air cooling Refrigerant R134a HFC GWP 1430 Refrigerant Charge Q...

Page 27: ...SWITCH DRAIN TUBE BLOCK TERMINAL BASE HOLE SIZE 22 MEMBRANE GROMMET WITH OUTLET 17 POWER CABLE PANEL HOLE SIZE 28 MEMBRANE GROMMET WITH OUTLET 21 SIGNAL CABLE AIR INLET COMPRESSED AIR OUTLET COMPRESSE...

Page 28: ...N FM2 PE FM1 PTC CM PE PE V EDV PE OLR GFCI 50 60Hz AC200 200 220V For Option R For Option V Symbol Name CM Compressor Motor FM1 FM2 Fan Motor OLR Overload Relay PRS Pressure Switch ILS ON OFF Switch...

Page 29: ...the drain separator and automatically discharged The dry air is heated by the re heater until it gets about the same temperature as that of ambient air It is then discharged from air dryer outlet Ref...

Page 30: ...ditions of 20 C 1atm pressure relative humidity of 65 Note2 This air dryer for cooling compressed air indicates temperature while the standard product indicates dew point of outlet air pressure 7 7 7...

Page 31: ...m corrosive gas but it is not perfect rust proof Therefore avoid installing the product in the place exposed to corrosive gas as much as possible 2 If any of the painted surfaces of copper tube is dam...

Page 32: ...Air Dryer 9 Specification for Option G IDFA6E 20 9 1 9 1 Specifications IDX OM W089 9 Specification for Option G 9 1 Specifications Outside panel has Chinese name plate and Chinese operation manual...

Page 33: ...k of touching drained waste liquid during replacement When draining follow the user s own procedure to keep operators safe E g Wear protective goggles apron and gloves to prevent contact with the drai...

Page 34: ...s Auto drain product number for replacement Product number Product name QTY Remarks IDF S1941 Bowl assembly thermal insulator AD48 2 A Bowl assembly With bowl packing Auto drain Parts Product number P...

Page 35: ...eplacement When draining follow the user s own procedure to keep operators safe E g Wear protective goggles apron and gloves to prevent contact with the drained condensate When oils can enter the drai...

Page 36: ...uct name QTY Remarks IDF S1926 Bowl assembly thermal insulator AD48 8 A X2112 Bowl assembly With bowl packing Auto drain Parts Product number Product name QTY IDF S0002 Auto drain strainer 1 C42FP 260...

Page 37: ...y of air to the primary side of the product exhaust the air from the secondary side and ensure there is no residual pressure If the air pressure is left inside of the product parts could suddenly pop...

Page 38: ...ss flats 22 to drain port width across flats 27 and the drain tube 12 4 Maintenance 1 Check drain condition periodically more than once a day Then push flushing button to open exhaust valve 2 Pilot ai...

Page 39: ...erform wiring and observing the following points 1 Be sure to shut off the power supply before wiring For safety do not perform any work on the unit with the power supply on The power supply cannot be...

Page 40: ...the power cable prepared by the customer into the power code fixture and bring the power cable near the terminal base through the base hole 3 Connect the power cable to the terminal of the GFCI 4 Put...

Page 41: ...off the power supply before wiring For safety do not perform any work on the unit with the power supply on The power supply cannot be completely shut off just by turning off the illuminated switch Be...

Page 42: ...he product from restarting Additionally the frequency to start and stop the operation must be restricted to 5 times per hour to prevent breakage of the motor 14 4 How to connect the power supply and s...

Page 43: ...S MC MC PTC MC OLR P PRS R 50 60Hz AC200 200 220V GFCI OPERATION PE 1 2 FAILURE 3 GFCI For Option R For Option V Symbol Name CM Compressor Motor FM1 FM2 Fan Motor OLR Overload Relay PRS Pressure Switc...

Page 44: ...sidual pressure If the air pressure is left at the inside of the product parts could suddenly pop out and cause accident when loosened 2 Put gloves to prevent injury when removing the auto drain 3 Ope...

Page 45: ...tage of the dryer Please refer to page 6 3 or 14 3 for the electrical diagram 15 3 How to perform maintenance The product needs to be maintained Clean it in the following procedure periodically 1 Clos...

Page 46: ...rvice Record IDFA6E 20 16 1 16 1 Service Record IDX OM W089 16 Service Record 16 1 Service Record It is recommended to keep a maintenance service record Parts No Description Maintenance Service Work D...

Page 47: ......

Page 48: ...JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2019 SMC Corpor...

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