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HAT162 ATS Controller User Manual                                                                                              Page 4 of 21

 

1.

 

OVERVIEW 

HAT162  ATS  Controller  is  suitable  for  no  breaking  two  stage  ATS.  It  can  accurately  detect 

2-way-3-phase voltage and judge voltage abnormal (such as over voltage, under voltage, over frequency, 
under frequency, lack of phase and phase rotation), and then control ATS to switch. When ATS switches 
abnormally,  the  controller  can  detect  close/open  failure  and  alarm  on  the  front  panel  to  ensure  the 
correct action of ATS. In auto mode, if source 1 failure, controller will send signal to start the genset. 
Moreover,  it  can  also  realize  remote  communication,  remote  control  and  parameter  configuration 
functions via LINK port communication. 

2.

 

PERFORMANCE AND CHARACTERISTICS 

HAT162

 

controller  can  detect  2-way  voltage  (2-way  mains,  1-way  mains  and  1-way  gen  )  and 

control ATS. 

Mains characters are as below, 

─ 

It  is  suitable  for  AC  system  with  3-phase  4-wire,  2-phase  3-wire,  single  phase,  3-phase  3-wire 
(special order required); 

─ 

“1# Main (auto transfer and restore)”, “2# Main (auto transfer and restore)”, and “No Main Use 
(auto transfer and non-auto restore)” power supply methods; 

─ 

Measuring and displaying 2-way voltage and frequency: 

1#                                                                2# 
Phase voltage (Ua, Ub, Uc)                      Phase voltage (Ua, Ub, Uc) 
Line voltage (Uab, Ubc, Uca)                  Line voltage (Uab, Ubc, Uca) 

Frequency Hz                                            Frequency Hz 

─ 

With  over/under  voltage,  over/under  frequency,  loss  of  phase,  and  reverse  phase  sequence 
detection functions; 

─ 

Breaker close fail alarm indication; 

─ 

LEDs on the panel can clearly display ATS working status; 

─ 

Auto/Manual mode can be switched. In manual mode, ATS can be switched by pressing front 
panel button; 

─ 

With manual commissioning function; 

─ 

Applicable for 2 isolated neutral line. 

─ 

Close output can be configured as pulse and continuous output; 

─ 

Parameter  setting:  parts  of  parameters  can  be  adjust  from  front  panel;  all  can  be  adjust  via 
LINK port (with SG72 adaptor) by using computer software; 

─ 

Digitization  adjustment  of  parameters  (abandon  simulation  adjustment  of  regular 
potentiometer, and enhanced reliability and stability); 

─ 

Modular  design,  self-extinguishing  ABS+PC  plastic  shell,  pluggable  terminal,  and  compact 
structure; 

─ 

Three installation ways: panel built-in, internal 35mm guide rail installation and screw mounting. 

Summary of Contents for HAT162

Page 1: ...HAT162 ATS CONTROLLER USER MANUAL ...

Page 2: ...cluding photocopying or storing in any medium by electronic means or other without the written permission of the copyright holder Applications for the copyright holder s written permission to reproduce any part of this publication should be addressed to SmartGen Technology at the address above Any reference to trademarked product names used within this publication is owned by their respective comp...

Page 3: ... 4 4 1 AUTO MANUAL MODE SWITCH 7 4 4 2 MANUAL OPERATION 7 4 4 3 AUTO OPERATION 8 4 4 4 MANUAL TEST 8 5 CLOSE FAULT ALARM 8 6 WIRE CONNECTION 9 7 DEFINITION AND RANGE OF PARAMETERS 10 8 PARAMETERS SETTING 13 8 1 PARAMETERS SETTING MODE 13 8 2 PARAMETERS SETTING 13 8 3 RESET TO DEFAULT 14 9 TYPICAL APPLICATION 15 10 OVERALL DIMENSION AND PANEL CUTOUT 19 10 1 CASE DIMENSION 19 10 2 CUTOUT DIMENSION 1...

Page 4: ...2 Main auto transfer and restore and No Main Use auto transfer and non auto restore power supply methods Measuring and displaying 2 way voltage and frequency 1 2 Phase voltage Ua Ub Uc Phase voltage Ua Ub Uc Line voltage Uab Ubc Uca Line voltage Uab Ubc Uca Frequency Hz Frequency Hz With over under voltage over under frequency loss of phase and reverse phase sequence detection functions Breaker cl...

Page 5: ...y 16A AC250V Volt free output Normally open 2 Close Relay 16A AC250V Volt free output Normally open Oil Engine Start Relay 7A AC250V Volt free output Normally close Programmable Output Relay 7A AC250V Volt free output Normally open Communication LINK interface MODBUS RTU Protocol Case Dimensions 86 9mmx158mmx119 5mm Panel Cutout 73 5mmx144mm Working Temperature 25 70 C Working Humidity 20 93 RH St...

Page 6: ...rameter configuration mode by pressing for 8s 1 Close Increase 1 close in manual mode Adjust parameters in parameter configuration mode 2 Close Decrease 2 close in manual mode Adjust parameters in parameter configuration mode Test Confirm It is active in manual mode While genset start signal is active press it can deactivate the genset start signal While genset start signal is inactive press it ca...

Page 7: ...troller in Auto mode Lamp off controller in Manual mode Genset Status Lamp illuminates genset start signal outputs Lamp flashes genset start signal not output 4 4 OPERATION 4 4 1 AUTO MANUAL MODE SWITCH When the controller is normally working if auto manual mode indicator is off it means controller is in manual mode it can switch into auto mode by pressing the indicator will be normally light then...

Page 8: ...d close again If controller still cannot detect the 1 close signal it will be regarded as 1 close failure and the alarm indicator illuminates at the same time Meanwhile if 2 supply voltage is normal and doesn t occur close fault then 2 power will be closed Process of trigger 2 supply close fault alarm is as below When 2 supply voltage is normal controller will initiate a command of close 2 supply ...

Page 9: ... A2 5 N1 1 AC 3 phase 4 wire input Single phase 2 wire connect with A1 and N1 B1 and C1 are not connected 2 phase 3 wire connect with A1 B1 and N1 C1 is not connected 3 phase 3 wire connect with A1 B1 and C1 N1 is not connected special order required 6 C1 7 B1 8 A1 9 1 Close Relay Volt free normally open contact output Rated capacity 16A 250VAC 10 11 2 Close Relay Volt free normally open contact o...

Page 10: ...e Rated 10A 250V F2 Fuse Rated 10A 250V 7 DEFINITION AND RANGE OF PARAMETERS Table 6 Parameters Definition and Range Table 1 No Items Range Default Description 1 AC System 1 4 1 1 3 Phase 4 Wire 3P4W 2 Single Phase 2 Wire 1P2W 3 3 Phase 3 Wire 3P3W special order required 4 2 Phase 3 Wire 2P3W 2 S1 Normal Delay 1 7 2 1 1s 2 5s 3 10s 4 20s 5 30s 6 45s 7 User defined Default 5s 3 S2 Normal Delay 1 7 ...

Page 11: ...d Default 5s 7 Again Open Delay 1 7 2 1 1s 2 3s 3 5s 4 8s 5 10s 6 15s 7 User defined Default 3s 8 Transfer Delay Expired 1 7 1 1 0 5s 2 1s 3 2s 4 3s 5 4s 6 5s 7 User defined Default 0 5s 9 Gen Start Delay 1 7 4 1 3s 2 8s 3 15s 4 30s 5 50s 6 70s 7 User defined Default 30s 10 Gen Stop Delay 1 7 6 1 3s 2 8s 3 15s 4 30s 5 50s 6 70s 7 User defined Default 90s 11 Set Priority 1 3 1 1 S1 Priority 2 S2 Pr...

Page 12: ...ue 70 100 75 Threshold value 8 Under Volt Return Value 70 100 77 Return value 9 Over Frequency Warn 0 1 1 0 Disabled 1 Enabled 10 Over Freq Set Value 100 120 110 Threshold value 11 Over Freq Return Value 100 120 104 Return value 12 Under Freq Warn 0 1 1 0 Disabled 1 Enabled 13 Under Freq Set Value 80 100 90 Threshold value 14 Under Freq Return Value 80 100 96 Return value 15 Loss of Phase 0 1 1 0 ...

Page 13: ...inated indicators mean setting items numbers currently item number is 1 indicators mean these parameter values currently parameter value is 1 Configurable parameter list please check Table 6 Parameters Definition and Range Table 1 of item 7 Specific settings are as below 1 Select setting number which needs to adjust by pressing and 2 Enter into setting status by pressing and indicator flashes 3 Af...

Page 14: ...ison Parameter Serial No LED Indicate Value Parameter Value LED Indicate Value 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 9 10 11 8 3 RESET TO DEFAULT In parameter setting mode press and LEDs illuminated and LED flashes After pressing LED illuminates for 2s indicating that the factory value has been restored Meanwhile all LEDs flash for 3 times and return back to the normal mode NOTE If do not need to restore ...

Page 15: ...HAT162 ATS Controller User Manual Page 15 of 21 9 TYPICAL APPLICATION Fig 4 SGQ N Wire Connection ...

Page 16: ...HAT162 ATS Controller User Manual Page 16 of 21 Fig 5 SGQ T Wire Connection ...

Page 17: ... the above drawings for wiring The actual wiring on site is subject to the ATS switch wiring instructions And the capacity of the fuse should be selected according to the actual power consumption at the site which cannot be based on the fuse capacity in the drawing Fig 7 2 Phase 3 Wire Connection ...

Page 18: ...of 21 Fig 8 Single Phase 2 Wire Connection NOTE The above drawing shows the wiring method is the AC phase voltage of 220V If the AC phase voltage is 110V in actual use please contact our technical personnel to confirm the specific wiring method ...

Page 19: ... CUTOUT 10 1 CASE DIMENSION Unit mm Fig 9 Overall Dimensions 10 2 CUTOUT DIMENSION The controller has three installation ways panel built in internal 35mm slideway and internal screw mounting Panel built in and internal screw mounting are as below Unit mm Fig 10 Cutout Dimensions ...

Page 20: ...HAT162 ATS Controller User Manual Page 20 of 21 10 3 INSTALLATION Fig 11 Panel Built in Installation Fig 12 35mm Guide Rail Installation Fig 13 Screw Installation ...

Page 21: ...ns and voltages of 1 and 2 power Check F1 or F2 fuse Controller displays normal but switch not activate Check ATS Check the connections between controller and ATS 1 or 2 power LED flashes Check whether AC voltage is normal or not Alarm LED flashes If switch close failure alarms please check switch auxiliary contact wiring _________________________________ ...

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