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I5 INSTALL ● REV0

SECTION II PREPARATION

2-1. Preparatory Work

Because the SKYTRON I5 Washer-Disinfector is a 

large and heavy machine, SKYTRON recommends a 

pre-installation strategy be developed to ensure the 

installation of the SKYTRON I5 Washer-Disinfector is 

as effortless and convenient as possible. Determine 

the kind and place of installation for the SKYTRON 

I5  Washer-Disinfector  in  advance.  Prepare  the 

required  water/electrical  supplies  and  drain  floor 

sink in accordance with the connection plan.

2-2. Receiving

The SKYTRON I5 Washer-Disinfector is delivered 

in a suitable package. Please check the packing 

immediately after receiving for outwardly recognizable 

damages. 

2-3. Unpacking

The SKYTRON I5 Washer-Disinfector is packaged in 

a large crate that is shipped on a lift-truck accessible  

pallet.  The  packaged  machine  on  the  shipping 

pallet measures 40”W x 45”D x 89”H and weighs 

approximately 900 pounds. SKYTRON recommends 

that the machine is unpacked at the receiving dock.  

CAUTION

Should any damage to the SKYTRON 

I5  Washer-Disinfector  be  noted  while 

unpacking, further unpacking should be 

discontinued. The container, with all the 

wrapping, shall be held for inspection. 

The  transportation  company  must  be 

notified  immediately  so  an  inspector 

can be sent. 

 

WARNING

Personnel unpacking the SKYTRON I5 

Washer-Di

sinfector

  must  use  caution 

when  removing  the  machine  from  the 

crate to prevent damage to the machine 

and injury to themselves or others. 

Included in the SKYTRON I5 Washer-Disinfector 

shipping  crate  is  one  package  containing  the 

Stainless-Steel  Base  Plate  and  other  package 

containing the Stainless-Steel Panels.  SKYTRON 

recommends pre-installing the Base Plate at the final 

location of the Washer for the following reasons:

•  Decreased transportation height.
•  The ability to pre-orientate the Washer  

footprint with the electrical, drain, and exhaust 

services to establish accessibility.

•  Establish a secure level platform to slide the 

Washer onto at its final destination.

•  Provide convenient accessible Drain-Tube 

installation.

 

The  Stainless-Steel  Panels  will  be  installed  after  

the Washer is secured to the Base Plate and all the 

Utility Connections are made.

Detailed Base Plate Installation instructions can be 

found in Section III – Installation, on page 12 of this 

Installation Manual.

Step 1

Remove the shipping straps securing the crate 

to the shipping pallet. Discard accordingly.

Step 2

Disassemble the shipping crate. Discard 

accordingly. 

Step 3

Cut the tape securing the 

Base Plate

 package 

and the 

Side Panel

 package to the 

Washer

Send the 

Base Plate

 package to 

Washer 

installation site for 

Base Plate 

installation. Set 

the 

Side Panel

 package aside.

Step 4

Remove all remaining packaging material from 

the 

Washer

 and discard accordingly.

Step 5

Remove the 

Hardware/Plumbing

 package and 

the 

Level Sensor/Chemical Pump

 package 

from the bottom of the 

Washer

 and set aside.

Summary of Contents for I5-PT

Page 1: ...INSTALLATION INSTRUCTIONS SKYTRON I5 S I5 PT Washer Disinfector TEC F 0042 REV 0 7 12...

Page 2: ......

Page 3: ...ction Specifications 9 SECTION II PREPARATION 10 2 1 Preparatory Work 10 2 2 Receiving 10 2 3 Unpacking 10 2 4 Transportation Route 11 SECTION III INSTALLATION 12 3 1 Base Plate Installation 12 3 2 Wa...

Page 4: ...factured for SKYTRON by BHT HYGIENETECHNIK GERSTHOFEN GERMANY GRAND RAPIDS MI 1 616 656 2900 MODEL NO REFERTO ACCOMPANYING DOCUMENTS ELECTRICAL RATING DATE OF FABRICATION SERIAL NO ELECTRICAL RATING 1...

Page 5: ...sher caused by contamination from the piping WARNING Exercise caution when working on the washer The installation of this Washer must be made only by qualified and authorized personnel familiar with t...

Page 6: ...and clothes must be protected Wear safetyglassesandgloves Avoidcontact of eyes and skin with chemicals CAUTION Ensureonlynon foamingdetergentsare used with the SKYTRON I5 Washer Disinfector WARNING T...

Page 7: ...ons and be able to execute them 2 Theinstallermustfollowtheinstructionsstrictly and carefully 3 If necessary or if required by regulations use personal protection equipment 4 Consider all the safety g...

Page 8: ...acity 5 gal min Hot Water HW Connector NPT Flow pressure 29 75 P S I 2 5 bar Capacity 5 gal min De Ionized Water DI Connector NPT Flow pressure 29 75 P S I 2 5 bar Capacity 5 gal min NOTE SKYTRON also...

Page 9: ...SYPHON LEVEL CONTROL BOX DRYER BIG CIRCULATION PUMP PORT DOOR UP SENSOR DOOR SHUT SWITCH MAIN CONTROL BOX DRAIN VALVE POWER SWITCH CONTROL PANEL DRYER TEMP LIMITER D I WATER HOT WATER COLD WATER FLUI...

Page 10: ...ION PUMP TANK TEMP LIMITER BIG CIRCULATION PUMP DRYER CONTROL BOX DOOR MOTOR UP DOWN CONTROL PANEL DRYER HEATING ELEMENTS DOOR SAFETY STRIP CONDENSOR ELECTRICAL JUNCTION BOX DOOR MOTOR OPEN SHUT EXHAU...

Page 11: ...y qualified and authorized personnel familiar with the essential knowledge and techniques 1 3 Water Supply Connection Specification The SKYTRON I5 Washer Disinfector provides three 3 Reinforced Water...

Page 12: ...removing the machine from the crate to prevent damage to the machine and injury to themselves or others Included in the SKYTRON I5 Washer Disinfector shipping crate is one package containing the Stain...

Page 13: ...and suitable forks Step 6 Position the pallet jack forks so they are parallel with and very close to the side of the pallet Step 7 Adjust the height of the pallet jack base so it is even with the top...

Page 14: ...meet the specific site installation requirements Step 1 Remove the soil side and clean side upper front Stainless Steel Panels and set aside Step 2 Place the lower left and right side Stainless Steel...

Page 15: ...e Base Plate corner nut then proceed diagonally to another corner Do not tighten any Bolt until all Bolts are easily started Step 12 Screw the threaded end of the 12 right angle plumbing fixture to th...

Page 16: ...two ChemicalPumpsandFlowMeters They are designed to exit through a drilled hole in the base plate and connect to a Chemical Tank next to the Washer If alternative chemical connections are required it...

Page 17: ...ation to calibrate the Chemical Pump Flow Meters 3 5 Exhaust Air Connection The exhaust air exiting from the SKYTRON I5 Washer Disinfector exhaust pipe has high heat moisture content capability For di...

Page 18: ...tandards followinglocalandstateelectricalcodes WARNING The connections of the SKYTRON I5 Washer DisinfectortothePowerSupply must be carried out only by a certified electrician The applicable connectio...

Page 19: ...to its normal mode of operation Figure 4 1 b Menu Keypad Navigation To aid the user in entering keypad navigation commands all the available key pad options are illuminated by a LED All other key pad...

Page 20: ...eaks Inspect the inside of the Washer through the removed panel access ports for any signs of failure Step 7 Press the STOP key The display will continually alternate between the following messages St...

Page 21: ...4 4 Diagnose Submenu In this submenu the output signals from the Programmable Logic Controller PLC can be tested Exercise caution in this submenu There are no limiters activated in this submenu Improp...

Page 22: ...mp ON and then OFF Step 11 Press the RIGHT ARROW key one time to enter the Chemical Pump 2 menu Step 5 Press the START key quickly two times to turn the pump ON and then OFF NOTE Watchthepumpshaftunti...

Page 23: ...willbeusedinthecalibration calculation You will need to adjust your calibration to meet the chemical criteria at your facility TheSKYTRONI5Washer Disinfectoruses9gallons ofwaterperwashcyclestep theref...

Page 24: ...theflowmeter TEMP is the temperature that the water must be when the chemical is dispensed This information is found on the chemical data sheet We want the accuracy of the flow meters so TYP 1 will no...

Page 25: ...l Siphon Level Sensor into the graduated vessel filled with chemical Step 11 Press the START key The 10 will blink ON and OFF Step 12 Press the ENTER key The 2 40 will blink ON and OFF The Time will b...

Page 26: ...unces of chemical Step 17 Enter the number sequence 4 5 0 at the keypad Press the ENTER key Press the START key Step 18 Press the STOP key Step 19 Press the LEFT ARROW key two times Step 20 Press the...

Page 27: ...Step 2 Place enough chemical in the graduated vessel to return to the original level Place the Chemical Siphon Level Sensor into the graduated vessel Step 3 Press the START key The Washer will now au...

Page 28: ...tract this level from the original level to verify that 4 5 ounces of chemical was pumped by Chemical Pump 1 Step 8 Place the Chemical Siphon Level Sensors 1 into the appropriate Chemical Tanks Step 9...

Page 29: ...Installation Manual is part of the Washer and must accompany the Washer if it is relocated Unit leveled at permanent installation and bolted to the stand Check date and item on display Correct if req...

Page 30: ...ata Err 5 Data Err 6 Data Err 7 Data Err 8 Data Err 9 Data Err 10 Data Info Level Submenu Skytron I5 Program Selection 1 Instrument Cycle 2 Short Instrument Cycle 3 Basin Bowl Cycle 4 Mixed Load Cycle...

Page 31: ...ogram Basic Parameter Dosing Parameter Code Release Option Counters Jet Parameters Disinf Parameters Analog Values Submenu Temp Tank Temp Dryer Input Status Submenu Tank Norm Level Tank Over Level But...

Page 32: ...ack Jet Prg Choice ThermoRotor Ready PC Conducti Codes Rack 01 Codes Rack 02 Codes Rack 03 Codes Rack 04 Codes Rack 05 Codes Rack 06 Codes Rack 07 1 Drain 2 Drain V 3 Drain Regeneration 4 PreWash 5 Pr...

Page 33: ...ion Submenu Disinfect Param Submenu Check Spray Arm Submenu Jet Cycle Impuls WK o Impuls WK uh Impuls WK uv Impuls Korb 1h Impuls Korb 2h Impuls Korb 3h Impuls Korb 4h Impuls Korb 5h Impuls Korb 6h Im...

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Page 36: ...5085 Corporate Exchange Blvd S E Grand Rapids MI 49512 1 616 656 2900 FAX 1 616 656 2906...

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